BOZE CNC Ti | Surface Treatment

Electropolishing + Class 100 ultrasonic cleaning

Electropolishing + Class 100 ultrasonic cleaning capability for titanium components

Grade 1, Grade 2, Grade 5 (Ti-6Al-4V), Grade 7, Grade 9, Grade 23 Common Grades

Tank: Ø400 × 500 mm Thickness Range

No dimensional change Cutting Tolerance

No dimensional change Tolerance

Cleaned surface; no mechanical alteration Surface Finish

Titanium Cardiovascular Stent Titanium Centering Ring (KF/ISO) Titanium Ceramic Heater Clamp Plate Titanium Chamber Liner (Upper) Titanium Conflat Knife-Edge Ring Titanium Double Ferrule Front Sleeve

What is Electropolishing + Class 100 ultrasonic cleaning?

Electropolishing + Class 100 ultrasonic cleaning capability for titanium components

Surface engineering capability for Electropolishing + Class 100 ultrasonic cleaning, with process control, bath chemistry monitoring, and batch consistency validation.

Engineering Parameters & Capabilities

Ultrasonic cleaning uses high-frequency (25–130 kHz) sound waves to create cavitation bubbles in a cleaning solution. The implosion of these bubbles on the titanium surface dislodges contaminants (oil, chips, polishing compound) from blind holes, threads, and complex internal features, specifically for titanium components. Precision titanium components present unique challenges: Balancing dimensional accuracy with cost per part. Process selection (mill vs. turn vs. EDM vs. optimized for each feature.

Parameter	Primary Method	Alternative Method
Mechanism	Cavitation implosion dislodges contaminants	Pressure spray washing
Penetration	Blind holes, threads, internal passages	Line-of-sight only
Frequency	25 kHz (heavy) / 40 kHz (general) / 130 kHz (delicate)	N/A

Engineering Capabilities & Limits

Surface engineering capability for Electropolishing + Class 100 ultrasonic cleaning, with process control, bath chemistry monitoring, and batch consistency validation.

Hole Types Supported

N/A

Heat Control Measures

Solution at 50–70°C for optimal cavitation. Sequential wash-rinse-dry with DI water final rinse.

Flatness & Stress Relief

No mechanical force applied — dimensional stability maintained.

Tolerance

No dimensional change

Typical Applications & Components

This process is used to manufacture the following titanium components.

Secondary Operations & Downstream Processing

Enhance your component with our integrated downstream services:

HEPA Drying

HEPA-filtered hot air drying in Class 100 environment.

Cleanroom Packaging

Double-bagged in Class 10/100 with VCI lining.

Deburring

Deburring for electropolishing + class 100 ultrasonic cleaning components.

Dimensional Inspection

Dimensional Inspection for electropolishing + class 100 ultrasonic cleaning components.

Surface Treatment as Required

Surface Treatment as Required for electropolishing + class 100 ultrasonic cleaning components.

Quality Assurance & Inspection

Inspection Items

Electropolishing + Class 100 ultrasonic cleaning specific dimensional verification (CMM / vision)
Material grade verification (PMI / OES spectrometer)

Quality Standards & Certifications

ISO 9001:2015 — Quality Management System
AS9100D — Aerospace Quality Management
ASTM B265 — Titanium Strip, Sheet, and Plate Standard

Frequently Asked Questions

What titanium grades are suitable for Electropolishing + Class 100 ultrasonic cleaning?

Electropolishing + Class 100 ultrasonic cleaning can be performed on Grade 1, Grade 2, Grade 5 (Ti-6Al-4V), Grade 7, and other grades. The specific grade selection depends on the required mechanical properties, corrosion resistance, and end-use application requirements.

What tolerances can be achieved with Electropolishing + Class 100 ultrasonic cleaning?

Typical achievable tolerances for Electropolishing + Class 100 ultrasonic cleaning are No dimensional change. Tighter tolerances may be possible depending on part geometry, material condition, and quantity. Our engineering team reviews each project to determine the optimal tolerance-cost balance.

What quality certifications apply to Electropolishing + Class 100 ultrasonic cleaning?

All Electropolishing + Class 100 ultrasonic cleaning operations are performed under ISO 9001:2015 — Quality Management System, AS9100D — Aerospace Quality Management, ASTM B265 — Titanium Strip, Sheet, and Plate Standard certified quality management systems. Full traceability documentation, material certifications (EN 10204 3.1), and inspection reports are provided with each shipment.

What is the typical lead time for Electropolishing + Class 100 ultrasonic cleaning projects?

Lead times for Electropolishing + Class 100 ultrasonic cleaning vary by complexity and quantity. Prototype quantities (1-10 units) can typically be completed in 3-7 business days. Production quantities require 15-25 business days. Rush orders are available for qualifying projects. Contact our sales team for a specific timeline.

Can you provide DFM feedback for my Electropolishing + Class 100 ultrasonic cleaning design?

Yes. We provide free Design for Manufacturability (DFM) analysis for all new projects. Simply upload your CAD file (STEP, DXF, or DWG format) and our engineering team will review your design and provide optimization suggestions within 24 hours.

Systems Requiring This Capability

1 product systems that depend on Electropolishing + Class 100 ultrasonic cleaning.

❤️

Cardiovascular Stent & TAVI Frames

Thin-strut lattice/expanding cage structure (struts 0.1-0.5mm), crimped delivery configuration, self

4 components

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Bead blasting / anodizing / PVD

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Cleaning & passivation

Cleaning & passivation capability for titanium components

Coating (if required)

Coating (if required) capability for titanium components

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Cryogenic polishing for medical sonotrodes capability for titanium components

DLC coating for wear resistance

DLC coating for wear resistance capability for titanium components

DLC coating (wear resistance)

DLC coating (wear resistance) capability for titanium components

Electrochemical polishing

Electrochemical polishing capability for titanium components

Electropolishing of all vacuum-facing surfaces

Electropolishing of all vacuum-facing surfaces capability for titanium components

About Boze Titanium Manufacturing Center

One Metal. One Focus. Infinite Precision.

Founded in 2011 in Baoji's Titanium Valley, BOZE Metal is dedicated exclusively to titanium — from raw material to precision engineering. AS9100D, ISO 13485 & ISO 9001 certified with 500+ clients across Aerospace, Medical & Motorsport industries, we deliver end-to-end precision titanium CNC machining with full material traceability from source to component.

Boze CNC Ti is the dedicated titanium manufacturing center of Baoji Boze Metal Products Co., Ltd.

AS9100D ISO 13485 ISO 9001 500+ Clients 15+ Years OEM/ODM

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Electropolishing + Class 100 ultrasonic cleaning

What is Electropolishing + Class 100 ultrasonic cleaning?

Engineering Parameters & Capabilities

Engineering Capabilities & Limits

Hole Types Supported

Heat Control Measures

Flatness & Stress Relief

Tolerance

Typical Applications & Components

Titanium Cardiovascular Stent

Titanium Centering Ring (KF/ISO)

Titanium Ceramic Heater Clamp Plate

Titanium Chamber Liner (Upper)

Titanium Conflat Knife-Edge Ring

Titanium Double Ferrule Front Sleeve

Titanium Double Ferrule Back Ring

Titanium Embolization Coil Mandrel

Titanium Exhaust Baffle Plate

Titanium Gas Check Valve Plunger

Titanium Gas Quick-Disconnect Coupler

Titanium Gas Y-Splitter Connector

Titanium Gate Valve Seal Retainer

Titanium High-Load Flange Washer

Titanium Ion Implantation Electrode

Titanium Lens Retaining Ring (Metrology)

Titanium Lithography Stage Flexure

Titanium Micro-Orifice Restrictor

Titanium Multi-Port Gas Manifold

Titanium MOCVD Susceptor Support Arm

Titanium Neuro Guidewire

Titanium Quartz Window Retainer

Titanium RF Grounding Spring Finger

Titanium Segmented Clamping Ring

Titanium Shadow Ring Bracket

Titanium Shield Stand-off Bushing

Titanium Slit-Valve Oval Bezel

Titanium Slit-Valve Protection Shunt

Titanium Split-Ring Quick Flange

Titanium TAVI Frame