Poor thermal conductivity — accelerated tool wear
Titanium alloys (Ti-6Al-4V, Grade 23 ELI) conduct roughly 1/7th the heat of carbon steel. Heat cannot evacuate through the chip or workpiece, so it concentrates at the cutting edge. Within seconds the localized temperature exceeds 900 °C — crater wear accelerates and tool life drops 50-70% vs aluminum.
Our Engineering Countermeasures
- High-pressure through-spindle coolant70-80 bar (1,015-1,160 PSI) coolant jet directed into the flute-to-chip interface to evacuate heat at the source.
- AlTiN + TiAlN multi-layer PVD coated toolsRed/ox-stable coatings rated to 1,100 °C with hardness HV 3,200 for sustained high-temperature abrasion resistance.
- Trochoidal milling with low radial engagementEngagement angle held below 10% of tool diameter to keep peak temperature inside the thermal envelope.