Triaxial forging of billet for isotropic grain structure
Triaxial forging of billet for isotropic grain structure capability for titanium components
What is Triaxial forging of billet for isotropic grain structure?
Triaxial forging of billet for isotropic grain structure capability for titanium components
Hydraulic and mechanical press capability for Triaxial forging of billet for isotropic grain structure, with induction heating, die temperature control, and grain flow optimization.
Engineering Parameters & Capabilities
Closed-die forging of titanium uses shaped dies to compress a heated billet into a net-shape or near-net-shape component. The process aligns grain flow with the component contour, producing superior mechanical properties compared to machined-from-bar stock, specifically for titanium components. Precision titanium components present unique challenges: balancing dimensional accuracy with cost per part. Process selection (mill vs. turn vs. EDM vs. laser) is optimized for each feature.
| Parameter | Specification |
|---|---|
| Method | Closed-die / open-die / isothermal |
| Temperature | 850–1050°C (below beta transus) |
| Grain Flow | Aligned with component contour |
Engineering Capabilities & Limits
Hydraulic and mechanical press capability for Triaxial forging of billet for isotropic grain structure, with induction heating, die temperature control, and grain flow optimization.
Hole Types Supported
Heat Control Measures
Induction heating with +10°C uniformity across the billet. Beta transus control (995°C for Ti-6Al-4V) to optimize alpha-beta microstructure.
Flatness & Stress Relief
Post-forge normalization at 700°C for CP grades. Straightening within 1 mm/m for long components.
Tolerance
+1.0 mm (as-forged) / +0.05 mm (post-CNC)
Typical Applications & Components
This process is used to manufacture the following titanium components.
Titanium Acoustic Waveguide Extension
Grade 5 Ti-6Al-4V (Triaxially Forged) Automotive & MotorsportsTitanium Ultrasonic Booster 35kHz
Grade 5 Ti-6Al-4V (Triaxially Forged) Automotive & MotorsportsTitanium Ultrasonic Connecting Stud
Grade 5 Ti-6Al-4V (Triaxially Forged) Automotive & MotorsportsTitanium Ultrasonic Food Cutting Blade
Grade 5 Ti-6Al-4V (Triaxially Forged) Automotive & MotorsportsTitanium Ultrasonic Horn 20kHz
Grade 5 Ti-6Al-4V (Triaxially Forged) Automotive & MotorsportsTitanium Ultrasonic Knurled Insert
Grade 5 Ti-6Al-4V (Triaxially Forged) Automotive & MotorsportsTitanium Ultrasonic Medical Sonotrode 40kHz
Grade 5 Ti-6Al-4V (Triaxially Forged) Automotive & MotorsportsTitanium Ultrasonic Nodal Clamp Ring
Grade 5 Ti-6Al-4V (Triaxially Forged) Automotive & MotorsportsTitanium Ultrasonic Rotary Horn
Grade 5 Ti-6Al-4V (Triaxially Forged) Automotive & MotorsportsTitanium Ultrasonic Slot-Patterned Horn
Grade 5 Ti-6Al-4V (Triaxially Forged) Automotive & MotorsportsSecondary Operations & Downstream Processing
Enhance your component with our integrated downstream services:
Heat Treatment
Solution treatment and aging (STA) for alpha-beta alloys.
CNC Machining
Post-forge machining to final dimensions.
NDT Inspection
Ultrasonic inspection (UT) per AMS 2631.
Deburring
Deburring for triaxial forging of billet to produce isotropic grain structure components.
Dimensional Inspection
Dimensional inspection for triaxial forging of billet for isotropic grain structure components.
Surface Treatment as Required
Surface treatment as required for triaxial forging of billet for isotropic grain structure components.
Quality Assurance & Inspection
Inspection Items
- Triaxial forging of billet for isotropic grain structure specific dimensional verification (CMM / vision)
- Material grade verification (PMI / OES spectrometer)
Quality Standards & Certifications
- ISO 9001:2015 — Quality Management System
- AS9100D — Aerospace Quality Management
- ASTM B265 — Titanium Strip, Sheet, and Plate Standard
Frequently Asked Questions
What titanium grades are suitable for Triaxial forging of billet for isotropic grain structure?
What tolerances can be achieved with Triaxial forging of billet for isotropic grain structure?
What quality certifications apply to Triaxial forging of billet for isotropic grain structure?
What is the typical lead time for Triaxial forging of billet for isotropic grain structure projects?
Can you provide DFM feedback for my Triaxial forging of billet for isotropic grain structure design?
Related Forging Capabilities
Other capabilities in the same category.
Closed-die forging
Closed-die forging capability for titanium components
Hot forging + vacuum annealing of valve stems and bolts
Hot forging + vacuum annealing of valve stems and bolts capability for titanium components
Isothermal die forging
Isothermal die forging capability for titanium components
Precision forging
Precision forging capability for titanium components
Ring rolling / forging
Ring rolling / forging capability for titanium components
One Metal. One Focus. Infinite Precision.
Founded in 2011 in Baoji's Titanium Valley, BOZE Metal is dedicated exclusively to titanium — from raw material to precision engineering. AS9100D, ISO 13485 & ISO 9001 certified with 500+ clients across Aerospace, Medical & Motorsport industries, we deliver end-to-end precision titanium CNC machining with full material traceability from source to component.
Boze CNC Ti is the dedicated titanium manufacturing center of Baoji Boze Metal Products Co., Ltd.