Titanium Ultrasonic Rotary Horn is a monobloc ultrasonic rotary component precision-manufactured from Grade 5 Ti-6Al-4V for Monobloc ultrasonic rotary horn core for continuous seal. The combination of high specific strength, excellent corrosion resistance, and reliable fatigue performance makes it the optimal material choice for this component.
Titanium Ultrasonic Rotary Horn
| Technical Parameter | Specification |
|---|---|
| Component SKU | TI-AUTO-ULT-ULTRAS |
| Standards & Specifications | ISO 2768-mASTM B348MIL-STD-810H |
| Surface Finish | Tumble finished Ra 0.8um + passivation |
Titanium Ultrasonic Rotary Horn
Monobloc ultrasonic rotary horn core for continuous seal
| Technical Parameter | Specification Value |
|---|---|
| International Compliance | ISO 2768-m, ASTM B348, MIL-STD-810H |
| Surface Finish & Max Temp | Tumble finished Ra 0.8um + passivation |
- • 100% Traceability: Mill Test Certificate (EN 10204 3.1) with heat analysis & mechanical testing.
- • Compliance: REACH, RoHS 3 certified. FAI AS9102 available.
- • Process: CNC swiss turning, diamond-cut beveling, PVD coating, optical gauging.
- • Thermal Stress Relief: Post-machining vacuum annealing (540-675°C under Argon) reduces distortion risk >70%.
- • Rolled Threads: Thread rolling (not cutting) increases fatigue limits by 30-50%.
Q: What weight-to-strength ratio does Titanium Ultrasonic Rotary Horn offer over steel? ▼
Grade 5 Ti-6Al-4V provides 40-45% weight reduction versus 4130/4340 steel at equivalent strength: 4.43 g/cm³ vs 7.85 g/cm³ with 830 MPa yield. For monobloc ultrasonic rotary, this translates directly to reduced unsprung mass (suspension) or reduced reciprocating mass (valvetrain), improving both acceleration response and fatigue-limited component life by 2-3×.
Q: What is the typical lead time for Titanium Ultrasonic Rotary Horn orders? ▼
Standard lead time for Titanium Ultrasonic Rotary Horn is 15-25 business days depending on quantity and complexity. Rush orders (3-5 working days) are available for prototype evaluation. Sample evaluation (1-5 units) can be expedited to 5-7 business days. Volume pricing is available for production quantities above 100 units.
Q: What material certifications are provided with Titanium Ultrasonic Rotary Horn? ▼
Each Titanium Ultrasonic Rotary Horn shipment includes EN 10204 Type 3.1 mill test certificate with chemical analysis, mechanical properties, and heat identification. Dimensional inspection reports and Certificate of Conformance (CoC) are standard. First Article Inspection Reports (FAIR) per AS9102 are available on request for monobloc ultrasonic rotary.
§ Why Grade 5 Ti-6Al-4V for monobloc ultrasonic rotary
Function
Engineered as a Ultrasonic Tooling component, this part serves the specific function of . Grade 5 Ti-6Al-4V (Triaxially Forged) was selected for its proven performance in Automotive & Motorsports service conditions.
Specifications
- SKU: TI-AUTO-ULT-ULTRAS
- Category: Ultrasonic Tooling
- Industry: Automotive & Motorsports
- Material: Grade 5 Ti-6Al-4V (Triaxially Forged)
- Process: CNC swiss turning, diamond-cut beveling, PVD coating, optical gauging
- Weight: Typical 45% weight reduction over AISI 4140 steel at equivalent yield strength
§ Fatigue & Material Verification
Quality Management
ISO 9001:2015 quality management system. Every Titanium Ultrasonic Rotary Horn shipment includes EN 10204 3.1 MTR, CMM report, and surface finish certification.
Inspection & NDT
Automated optical inspection with sub-micron resolution; X-ray CT scanning for internal feature validation; surface profilometry for finish compliance
§ High-Performance CNC Manufacturing Process
Titanium Ultrasonic Rotary Horn is manufactured using cnc swiss turning, diamond-cut beveling, pvd coating, optical gauging. Each operation is performed by certified machinists with real-time process monitoring and dimensional verification at critical stages. Heat code traceability is maintained throughout all production steps.
Commercial Logistics & Procurement Framework
Pricing and lead times for Titanium Ultrasonic Rotary Horn are batch-dependent. Contact our supply chain team for volume-based tiered pricing.
Regulatory & Quality Assurance Ledger
Verifiable certifications for Titanium Ultrasonic Rotary Horn
Material Test Certificate (MTC)
EN 10204 3.1
Environmental Compliance
REACH (EC No 1907/2006)
Restricted Substances
RoHS 3 Directive (2015/863/EU)
Quality Management System
AS9100D
Standard: ISO 2768-m
ISO 2768-m
Standard: ASTM B348
Standard: MIL-STD-810H
MIL-STD-810H
Systems Interconnectivity & Topology
Cross-functional integration matrix for Tier-1 supply chains and assembly orchestration.
- ▸ Main Housing Assembly
- ▸ Secondary Structure Carrier
Titanium Ultrasonic Rotary Horn
Material: Grade 5 Ti-6Al-4V (Triaxially Forged)
SKU: TI-AUTO-ULT-ULTRAS
Industry: Automotive & Motorsports / System: Ultrasonic Welding Components
- ▸ Spacer Washer Kit
- ▸ Thread Locker Application
- ▸ Calibration Certificate
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Founded in 2011 in Baoji's Titanium Valley, BOZE Metal is dedicated exclusively to titanium — from raw material to precision engineering. AS9100D, ISO 13485 & ISO 9001 certified with 500+ clients across Aerospace, Medical & Motorsport industries, we deliver end-to-end precision titanium CNC machining with full material traceability from source to component.
Boze CNC Ti is the dedicated titanium manufacturing center of Baoji Boze Metal Products Co., Ltd.