Titanium Ultrasonic Horn 20kHz is a 20khz cylindrical ultrasonic component precision-manufactured from Grade 5 Ti-6Al-4V for 20kHz cylindrical ultrasonic welding horn (sonotrode). The combination of high specific strength, excellent corrosion resistance, and reliable fatigue performance makes it the optimal material choice for this component.
Titanium Ultrasonic Horn 20kHz
| Technical Parameter | Specification |
|---|---|
| Component SKU | TI-AUTO-ULT-ULTRAS |
| Standards & Specifications | ISO 2768-mASTM B348MIL-STD-810H |
| Surface Finish | Tumble finished Ra 0.8um + passivation |
Titanium Ultrasonic Horn 20kHz
20kHz cylindrical ultrasonic welding horn (sonotrode)
| Technical Parameter | Specification Value |
|---|---|
| International Compliance | ISO 2768-m, ASTM B348, MIL-STD-810H |
| Surface Finish & Max Temp | Tumble finished Ra 0.8um + passivation |
- • 100% Traceability: Mill Test Certificate (EN 10204 3.1) with heat analysis & mechanical testing.
- • Compliance: REACH, RoHS 3 certified. FAI AS9102 available.
- • Process: CNC swiss turning, diamond-cut beveling, PVD coating, optical gauging.
- • Thermal Stress Relief: Post-machining vacuum annealing (540-675°C under Argon) reduces distortion risk >70%.
- • Rolled Threads: Thread rolling (not cutting) increases fatigue limits by 30-50%.
Q: What weight-to-strength ratio does Titanium Ultrasonic Horn 20kHz offer over steel? ▼
Grade 5 Ti-6Al-4V provides 40-45% weight reduction versus 4130/4340 steel at equivalent strength: 4.43 g/cm³ vs 7.85 g/cm³ with 830 MPa yield. For 20khz cylindrical ultrasonic, this translates directly to reduced unsprung mass (suspension) or reduced reciprocating mass (valvetrain), improving both acceleration response and fatigue-limited component life by 2-3×.
Q: What is the typical lead time for Titanium Ultrasonic Horn 20kHz orders? ▼
Standard lead time for Titanium Ultrasonic Horn 20kHz is 15-25 business days depending on quantity and complexity. Rush orders (3-5 working days) are available for prototype evaluation. Sample evaluation (1-5 units) can be expedited to 5-7 business days. Volume pricing is available for production quantities above 100 units.
Q: What material certifications are provided with Titanium Ultrasonic Horn 20kHz? ▼
Each Titanium Ultrasonic Horn 20kHz shipment includes EN 10204 Type 3.1 mill test certificate with chemical analysis, mechanical properties, and heat identification. Dimensional inspection reports and Certificate of Conformance (CoC) are standard. First Article Inspection Reports (FAIR) per AS9102 are available on request for 20khz cylindrical ultrasonic.
§ Why Grade 5 Ti-6Al-4V for 20khz cylindrical ultrasonic
Function
Engineered as a Ultrasonic Tooling component, this part serves the specific function of . Grade 5 Ti-6Al-4V (Triaxially Forged) was selected for its proven performance in Automotive & Motorsports service conditions.
Specifications
- SKU: TI-AUTO-ULT-ULTRAS
- Category: Ultrasonic Tooling
- Industry: Automotive & Motorsports
- Material: Grade 5 Ti-6Al-4V (Triaxially Forged)
- Process: CNC swiss turning, diamond-cut beveling, PVD coating, optical gauging
- Weight: Typical 45% weight reduction over AISI 4140 steel at equivalent yield strength
§ Fatigue & Material Verification
Quality Management
Manufactured to aerospace-grade quality standards with 100% material traceability. FAIR documentation available per AS9102 for Titanium Ultrasonic Horn 20kHz production lots.
Inspection & NDT
Coordinate measuring machine (CMM) full geometry verification; dye penetrant inspection (DPI) per ASTM E1417; spectroscopic alloy verification per ASTM E1476
§ High-Performance CNC Manufacturing Process
Titanium Ultrasonic Horn 20kHz is manufactured using cnc swiss turning, diamond-cut beveling, pvd coating, optical gauging. Each operation is performed by certified machinists with real-time process monitoring and dimensional verification at critical stages. Heat code traceability is maintained throughout all production steps.
Commercial Logistics & Procurement Framework
Pricing and lead times for Titanium Ultrasonic Horn 20kHz are batch-dependent. Contact our supply chain team for volume-based tiered pricing.
Regulatory & Quality Assurance Ledger
Verifiable certifications for Titanium Ultrasonic Horn 20kHz
Material Test Certificate (MTC)
EN 10204 3.1
Environmental Compliance
REACH (EC No 1907/2006)
Restricted Substances
RoHS 3 Directive (2015/863/EU)
Quality Management System
AS9100D
Standard: ISO 2768-m
ISO 2768-m
Standard: ASTM B348
Standard: MIL-STD-810H
MIL-STD-810H
Systems Interconnectivity & Topology
Cross-functional integration matrix for Tier-1 supply chains and assembly orchestration.
- ▸ Main Housing Assembly
- ▸ Secondary Structure Carrier
Titanium Ultrasonic Horn 20kHz
Material: Grade 5 Ti-6Al-4V (Triaxially Forged)
SKU: TI-AUTO-ULT-ULTRAS
Industry: Automotive & Motorsports / System: Ultrasonic Welding Components
- ▸ Spacer Washer Kit
- ▸ Thread Locker Application
- ▸ Calibration Certificate
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Founded in 2011 in Baoji's Titanium Valley, BOZE Metal is dedicated exclusively to titanium — from raw material to precision engineering. AS9100D, ISO 13485 & ISO 9001 certified with 500+ clients across Aerospace, Medical & Motorsport industries, we deliver end-to-end precision titanium CNC machining with full material traceability from source to component.
Boze CNC Ti is the dedicated titanium manufacturing center of Baoji Boze Metal Products Co., Ltd.