Titanium Ultrasonic Knurled Insert is a plungewelding knurled face component precision-manufactured from Grade 5 Ti-6Al-4V for Plunge-welding knurled face replacement insert. The combination of high specific strength, excellent corrosion resistance, and reliable fatigue performance makes it the optimal material choice for this component.
Titanium Ultrasonic Knurled Insert
| Technical Parameter | Specification |
|---|---|
| Component SKU | TI-AUTO-ULT-ULTRAS |
| Standards & Specifications | ISO 2768-mMIL-STD-810H |
| Surface Finish | Electropolishing Ra <0.4um + passivation |
Titanium Ultrasonic Knurled Insert
Plunge-welding knurled face replacement insert
| Technical Parameter | Specification Value |
|---|---|
| International Compliance | ISO 2768-m, MIL-STD-810H |
| Surface Finish & Max Temp | Electropolishing Ra <0.4um + passivation |
- • 100% Traceability: Mill Test Certificate (EN 10204 3.1) with heat analysis & mechanical testing.
- • Compliance: REACH, RoHS 3 certified. FAI AS9102 available.
- • Process: CNC milling, secondary deburring, bead blast finish, final CMM inspection.
- • Thermal Stress Relief: Post-machining vacuum annealing (540-675°C under Argon) reduces distortion risk >70%.
- • Rolled Threads: Thread rolling (not cutting) increases fatigue limits by 30-50%.
Q: What weight-to-strength ratio does Titanium Ultrasonic Knurled Insert offer over steel? ▼
Grade 5 Ti-6Al-4V provides 40-45% weight reduction versus 4130/4340 steel at equivalent strength: 4.43 g/cm³ vs 7.85 g/cm³ with 830 MPa yield. For plungewelding knurled face, this translates directly to reduced unsprung mass (suspension) or reduced reciprocating mass (valvetrain), improving both acceleration response and fatigue-limited component life by 2-3×.
Q: What is the typical lead time for Titanium Ultrasonic Knurled Insert orders? ▼
Standard lead time for Titanium Ultrasonic Knurled Insert is 15-25 business days depending on quantity and complexity. Rush orders (3-5 working days) are available for prototype evaluation. Sample evaluation (1-5 units) can be expedited to 5-7 business days. Volume pricing is available for production quantities above 100 units.
Q: What material certifications are provided with Titanium Ultrasonic Knurled Insert? ▼
Each Titanium Ultrasonic Knurled Insert shipment includes EN 10204 Type 3.1 mill test certificate with chemical analysis, mechanical properties, and heat identification. Dimensional inspection reports and Certificate of Conformance (CoC) are standard. First Article Inspection Reports (FAIR) per AS9102 are available on request for plungewelding knurled face.
§ Why Grade 5 Ti-6Al-4V for plungewelding knurled face
Function
Designed for Automotive & Motorsports applications, this component fulfills the role of . The use of Grade 5 Ti-6Al-4V (Triaxially Forged) ensures long-term reliability in this Ultrasonic Tooling configuration.
Specifications
- SKU: TI-AUTO-ULT-ULTRAS
- Category: Ultrasonic Tooling
- Industry: Automotive & Motorsports
- Material: Grade 5 Ti-6Al-4V (Triaxially Forged)
- Process: CNC milling, secondary deburring, bead blast finish, final CMM inspection
- Weight: Up to 55% weight savings compared to stainless steel alternatives
§ Fatigue & Material Verification
Quality Management
Manufactured under ISO 9001:2015 with full EN 10204 Type 3.1 material traceability from ingot to finished Titanium Ultrasonic Knurled Insert. All critical features are CMM-verified and documented in the First Article Inspection Report.
Inspection & NDT
100% CMM dimensional inspection per ISO 10360 on critical features; surface roughness verification per ISO 4287; material grade verification via PMI
§ High-Performance CNC Manufacturing Process
Titanium Ultrasonic Knurled Insert is manufactured using cnc milling, secondary deburring, bead blast finish, final cmm inspection. Each operation is performed by certified machinists with real-time process monitoring and dimensional verification at critical stages. Heat code traceability is maintained throughout all production steps.
Commercial Logistics & Procurement Framework
Pricing and lead times for Titanium Ultrasonic Knurled Insert are batch-dependent. Contact our supply chain team for volume-based tiered pricing.
Regulatory & Quality Assurance Ledger
Verifiable certifications for Titanium Ultrasonic Knurled Insert
Material Test Certificate (MTC)
EN 10204 3.1
Environmental Compliance
REACH (EC No 1907/2006)
Restricted Substances
RoHS 3 Directive (2015/863/EU)
Quality Management System
AS9100D
Dimensional Tolerances
ISO 2768-m
Standard: MIL-STD-810H
MIL-STD-810H
Systems Interconnectivity & Topology
Cross-functional integration matrix for Tier-1 supply chains and assembly orchestration.
- ▸ Device Enclosure Subassembly
- ▸ Internal Frame Structure
Titanium Ultrasonic Knurled Insert
Material: Grade 5 Ti-6Al-4V (Triaxially Forged)
SKU: TI-AUTO-ULT-ULTRAS
Industry: Automotive & Motorsports / System: Ultrasonic Welding Components
- ▸ Assembly Hardware Pack
- ▸ Alignment Dowel Set
- ▸ Locking Mechanism
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Founded in 2011 in Baoji's Titanium Valley, BOZE Metal is dedicated exclusively to titanium — from raw material to precision engineering. AS9100D, ISO 13485 & ISO 9001 certified with 500+ clients across Aerospace, Medical & Motorsport industries, we deliver end-to-end precision titanium CNC machining with full material traceability from source to component.
Boze CNC Ti is the dedicated titanium manufacturing center of Baoji Boze Metal Products Co., Ltd.