BOZE CNC Ti | Laser Processing

Laser micro-drilling of orifice disks

Laser micro-drilling of orifice disks capability for titanium components

Grade 1, Grade 2, Grade 5 (Ti-6Al-4V), Grade 7, Grade 9, Grade 23 Common Grades
0.1-8.0 mm Thickness Range
+0.02 mm (hole diameter) Cutting Tolerance
+0.02 mm (hole diameter) Tolerance
Spatter ring under 10 um Surface Finish

What is Laser micro-drilling of orifice disks?

Laser micro-drilling of orifice disks capability for titanium components

Laser processing capability for Laser micro-drilling of orifice disks, with precision beam delivery, gas assist systems, and process monitoring for repeatable quality.

Engineering Parameters & Capabilities

Laser drilling of titanium uses pulsed laser energy to create precise holes through percussion or trepanning methods. Hole diameters range from 0.05 mm to 3 mm with aspect ratios up to 20:1, specifically for micro feature. Micro micro feature for Medical, Watchmaking present unique challenges: Feature sizes < 0.2 mm require micro-tools (Ø0.1–0.5 mm) operating at 40,000+ RPM. Tool breakage detection via spindle load monitoring essential.

Parameter Primary Method Alternative Method
Hole Diameter 0.05-3 mm 0.5 mm min (abrasive)
Aspect Ratio Up to 20:1 3:1
Speed 0.1-2 sec/hole (percussion) N/A

Engineering Capabilities & Limits

Laser processing capability for Laser micro-drilling of orifice disks, with precision beam delivery, gas assist systems, and process monitoring for repeatable quality.

Hole Types Supported

Micro-holes Cooling holes Filter perforations

Heat Control Measures

Pulsed fiber laser with nitrogen assist gas. Pulse energy and frequency controlled to minimize recast layer.

Flatness & Stress Relief

Non-contact process; no mechanical distortion. Vacuum fixturing for thin foil.

Tolerance

+0.02 mm (hole diameter)

Secondary Operations & Downstream Processing

Enhance your component with our integrated downstream services:

Recast Removal

Chemical etching to remove laser recast layer.

Optical Inspection

Optical Inspection for laser micro-drilling of orifice disks components.

Electrochemical Deburring

Electrochemical Deburring for laser micro-drilling of orifice disks components.

Quality Assurance & Inspection

Inspection Items

  • Laser micro-drilling of orifice disks specific dimensional verification (CMM / vision)
  • Material grade verification (PMI / OES spectrometer)
  • Biocompatibility validation per ISO 10993

Quality Standards & Certifications

  • ISO 9001:2015 — Quality Management System
  • AS9100D — Aerospace Quality Management
  • ASTM B265 — Titanium Strip, Sheet, and Plate Standard
  • ISO 13485 — Medical Device Quality Management

Frequently Asked Questions

What titanium grades are suitable for Laser micro-drilling of orifice disks?
Laser micro-drilling of orifice disks can be performed on Grade 1, Grade 2, Grade 5 (Ti-6Al-4V), Grade 7, and other grades. The specific grade selection depends on the required mechanical properties, corrosion resistance, and end-use application requirements.
What tolerances can be achieved with Laser micro-drilling of orifice disks?
Typical achievable tolerances for Laser micro-drilling of orifice disks are +0.02 mm (hole diameter). Tighter tolerances may be possible depending on part geometry, material condition, and quantity. Our engineering team reviews each project to determine the optimal tolerance-cost balance.
What quality certifications apply to Laser micro-drilling of orifice disks?
All Laser micro-drilling of orifice disks operations are performed under ISO 9001:2015 — Quality Management System, AS9100D — Aerospace Quality Management, ASTM B265 — Titanium Strip, Sheet, and Plate Standard certified quality management systems. Full traceability documentation, material certifications (EN 10204 3.1), and inspection reports are provided with each shipment.
What is the typical lead time for Laser micro-drilling of orifice disks projects?
Lead times for Laser micro-drilling of orifice disks vary by complexity and quantity. Prototype quantities (1-10 units) can typically be completed in 3-7 business days. Production quantities require 15-25 business days. Rush orders are available for qualifying projects. Contact our sales team for a specific timeline.
Can you provide DFM feedback for my Laser micro-drilling of orifice disks design?
Yes. We provide free Design for Manufacturability (DFM) analysis for all new projects. Simply upload your CAD file (STEP, DXF, or DWG format) and our engineering team will review your design and provide optimization suggestions within 24 hours.
About Boze Titanium Manufacturing Center

One Metal. One Focus. Infinite Precision.

Founded in 2011 in Baoji's Titanium Valley, BOZE Metal is dedicated exclusively to titanium — from raw material to precision engineering. AS9100D, ISO 13485 & ISO 9001 certified with 500+ clients across Aerospace, Medical & Motorsport industries, we deliver end-to-end precision titanium CNC machining with full material traceability from source to component.

Boze CNC Ti is the dedicated titanium manufacturing center of Baoji Boze Metal Products Co., Ltd.

AS9100D ISO 13485 ISO 9001 500+ Clients 15+ Years OEM/ODM