BOZE CNC Ti | Laser Processing

Laser micro-cutting of tube

Laser micro-cutting of tube capability for titanium components

Grade 1, Grade 2, Grade 5 (Ti-6Al-4V), Grade 7, Grade 9, Grade 23 Common Grades
0.2 mm – 15.0 mm (fiber laser) Thickness Range
±0.05 mm (thin sheet < 3 mm) / ±0.1 mm (plate 3–12 mm) Cutting Tolerance
±0.05 mm (thin sheet < 3 mm) / ±0.1 mm (plate 3–12 mm) Tolerance
Ra 1.6 µm (post-deburring) Surface Finish
Titanium Cardiovascular Stent Titanium Embolization Coil Mandrel Titanium Neuro Guidewire Titanium TAVI Frame

What is Laser micro-cutting of tube?

Laser micro-cutting of tube capability for titanium components

Laser processing capability for Laser micro-cutting of tube, with precision beam delivery, gas assist systems, and process monitoring for repeatable quality.

Engineering Parameters & Capabilities

Fiber laser cutting of titanium uses a focused 1 µm wavelength beam to melt and expel material through a coaxial assist gas jet. The narrow (0.1–0.3 mm) and small heat-affected zone make it suitable for precision profiles in sheet and thin-plate titanium components, specifically for tube. Micro tube for Chemical, Aerospace, Medical present unique challenges: Wall thickness uniformity (±0.05 mm) over long lengths. Internal surface finish Ra < 0.8 µm for fluid flow. Bent tube ovality control.

Parameter Primary Method Alternative Method
Cut Speed (3 mm Ti) Up to 6 m/min 0.5–1.5 m/min
Kerf Width 0.1–0.3 mm 0.7–1.2 mm
HAZ 0.05–0.15 mm with N₂ assist Zero HAZ (cold cut)
Max Thickness 15 mm (fiber laser) 100 mm+

Engineering Capabilities & Limits

Laser processing capability for Laser micro-cutting of tube, with precision beam delivery, gas assist systems, and process monitoring for repeatable quality.

Hole Types Supported

Round holes (≥ 0.5 mm diameter) Slots / oblongs Micro-perforation arrays

Heat Control Measures

Coaxial N₂ (99.999%) assist gas at 12–20 bar prevents titanium oxidation by displacing oxygen. Laser power modulation controls heat input to minimize HAZ to 0.05–0.15 mm.

Flatness & Stress Relief

Thin-gauge titanium (< 2 mm) may release residual stress during cutting, causing distortion. Vacuum annealing stress relief at 540–650°C and roller leveling available.

Tolerance

±0.05 mm (thin sheet < 3 mm) / ±0.1 mm (plate 3–12 mm)

Secondary Operations & Downstream Processing

Enhance your component with our integrated downstream services:

Deburring

Drag finishing or chemical deburring to remove laser-cut dross.

Pickling & Passivation

Nitric-HF acid bath (ASTM B600) to remove heat tint.

Tube Bending

Tube Bending for laser micro-cutting of tube components.

Weld Preparation (End Bevelling)

Weld Preparation (End Bevelling) for laser micro-cutting of tube components.

Hydrostatic Pressure Test

Hydrostatic Pressure Test for laser micro-cutting of tube components.

Quality Assurance & Inspection

Inspection Items

  • Laser micro-cutting of tube specific dimensional verification (CMM / vision)
  • Material grade verification (PMI / OES spectrometer)
  • Fluorescent Penetrant Inspection (FPI) per ASTM E1417
  • Biocompatibility validation per ISO 10993

Quality Standards & Certifications

  • ISO 9001:2015 — Quality Management System
  • AS9100D — Aerospace Quality Management
  • ASTM B265 — Titanium Strip, Sheet, and Plate Standard
  • ISO 13485 — Medical Device Quality Management

Frequently Asked Questions

What titanium grades are suitable for Laser micro-cutting of tube?
Laser micro-cutting of tube can be performed on Grade 1, Grade 2, Grade 5 (Ti-6Al-4V), Grade 7, and other grades. The specific grade selection depends on the required mechanical properties, corrosion resistance, and end-use application requirements.
What tolerances can be achieved with Laser micro-cutting of tube?
Typical achievable tolerances for Laser micro-cutting of tube are ±0.05 mm (thin sheet < 3 mm) / ±0.1 mm (plate 3–12 mm). Tighter tolerances may be possible depending on part geometry, material condition, and quantity. Our engineering team reviews each project to determine the optimal tolerance-cost balance.
What quality certifications apply to Laser micro-cutting of tube?
All Laser micro-cutting of tube operations are performed under ISO 9001:2015 — Quality Management System, AS9100D — Aerospace Quality Management, ASTM B265 — Titanium Strip, Sheet, and Plate Standard certified quality management systems. Full traceability documentation, material certifications (EN 10204 3.1), and inspection reports are provided with each shipment.
What is the typical lead time for Laser micro-cutting of tube projects?
Lead times for Laser micro-cutting of tube vary by complexity and quantity. Prototype quantities (1-10 units) can typically be completed in 3-7 business days. Production quantities require 15-25 business days. Rush orders are available for qualifying projects. Contact our sales team for a specific timeline.
Can you provide DFM feedback for my Laser micro-cutting of tube design?
Yes. We provide free Design for Manufacturability (DFM) analysis for all new projects. Simply upload your CAD file (STEP, DXF, or DWG format) and our engineering team will review your design and provide optimization suggestions within 24 hours.
About Boze Titanium Manufacturing Center

One Metal. One Focus. Infinite Precision.

Founded in 2011 in Baoji's Titanium Valley, BOZE Metal is dedicated exclusively to titanium — from raw material to precision engineering. AS9100D, ISO 13485 & ISO 9001 certified with 500+ clients across Aerospace, Medical & Motorsport industries, we deliver end-to-end precision titanium CNC machining with full material traceability from source to component.

Boze CNC Ti is the dedicated titanium manufacturing center of Baoji Boze Metal Products Co., Ltd.

AS9100D ISO 13485 ISO 9001 500+ Clients 15+ Years OEM/ODM