Cycling / Bicycle

🚴 Bicycle Wheels, Saddle, Pedals & Accessories

Long thin wire 200-300mm, small hexagonal nipples with internal threading, hollow axles with cam mechanisms, thin-wall tubing for cages/rails, small cleat plates

14 Components 1 Materials 3 Processes 8 Standards

What is Bicycle Wheels, Saddle, Pedals & Accessories?

🚴 Bicycle Wheels, Saddle, Pedals & Accessories represents a complete system of precision titanium components engineered for Cycling / Bicycle applications. Long thin wire 200-300mm, small hexagonal nipples with internal threading, hollow axles with cam mechanisms, thin-wall tubing for cages/rails, small cleat plates The system integrates 14 distinct component types manufactured through 3 specialized processes.

Key manufacturing processes for this system include CNC turning Swiss-type for accessories geometry, Thread rolling DIN 13-1 6g with SPC sampling, Vibratory deburring with SPC sampling, Go/No-Go ring gauging with SPC sampling, CNC turning Swiss-type for wheel hardware geometry, each selected and qualified to meet component-specific requirements.

Engineering & Design Principles

Material: Grade 9 (Ti-3Al-2.5V) is ideal for spokes — higher strength than CP-Ti, excellent cold drawability, 40% lighter than steel. Grade 5 for axles and pedal spindles.

Form: Wire drawing for spokes and saddle rails. Bar stock for axles and pedal spindles. Tube forming for bottle cages.

Standards & Material Specifications

Standards: ASTM B863 Grade 9 wire / ASTM B348 Grade 5 axles, 100% tensile tested spokes, anodized

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Engineering Solution Blueprint

Bicycle Drivetrain & Drivetrain Hardware

Cycling · Consumer

1 Part Feature Analysis

Precision-machined thin-profile toothed rings (cogs/chainrings), small-diameter pins/shafts, threaded fasteners with rolled threads, hollow spindles with bearing interfaces

  • ⚠️ Rotational inertia reduction
  • ⚠️ Wear resistance against chain rollers
  • ⚠️ Sweat/rainwater corrosion
  • ⚠️ Thread galling in aluminum frames
  • ⚠️ Fatigue under sprint torque 1500W+

2 Material Selection Rationale

Grade 5 Ti-6Al-4V — General alpha-beta alloy, high strength

Grade 5 (Ti-6Al-4V) provides ideal wear resistance, fatigue strength, and 40% weight saving vs steel for drivetrain components. Grade 9 for fasteners requiring cold heading.

3 Form Selection Rationale

Round Bar / Rod — for turning, fasteners

CNC machining from plate/bar for cogs and chainrings. Swiss-type turning for pins and spindles. Rolled thread forming for bolts ensures continuous grain flow for fatigue safety.

4 Manufacturing Process & Services

Core Processes:

CNC machining of tooth profilesThread rolling of all fastenersSwiss-type turning of spindles/pinsAnodizing/DLC coating

Toll Processing Services:

CMM tooth profile inspectionHardness testingFatigue testing (sprint load simulation)MPI of threads

Process Pitfalls:

  • ⚠️ Chainring tooth profile must match chain roller diameter to +-0.05mm for silent shifting
  • ⚠️ BB spindle taper requires +-0.01mm concentricity for bearing preload accuracy

5 Procurement Specifications

ASTM B348 Grade 5 / Grade 9, solution+aged (STA), 100% dimensional + MPI inspected

View Related Services → 📩 Get Formal Quote

Manufacturing Process Flow

1
CNC swaging/j-bend forming of spoke ends

Press brake forming of titanium sheet uses CNC-controlled backgauges and variable-radius tooling to produce precision bends. Titanium's high springbac

2
CNC turning of axle/spindle profiles

CNC turning of titanium on multi-axis lathes produces cylindrical components with precision diameters and surface finishes. Live tooling enables milli

3
Wire drawing to precise diameter +-0.02mm

Press brake forming of titanium sheet uses CNC-controlled backgauges and variable-radius tooling to produce precision bends. Titanium's high springbac

Components in This System

Component Material
Titanium Fender Mounting Bolt Grade 5 Ti-6Al-4V
Titanium Hub Freehub Body Spline Grade 5 Ti-6Al-4V
Titanium Pedal Cleat Screw Grade 5 Ti-6Al-4V
Titanium Pedal Spindle Grade 5 Ti-6Al-4V
Titanium Pedal Traction Pin Grade 5 Ti-6Al-4V
Titanium Saddle Clamp Washer Grade 5 Ti-6Al-4V

Frequently Asked Questions

What titanium grades are used in Bicycle Wheels, Saddle, Pedals & Accessories systems?
Bicycle Wheels, Saddle, Pedals & Accessories components are manufactured from Grade 5 Ti-6Al-4V. The specific grade is selected based on mechanical property requirements, corrosion resistance needs, and Cycling / Bicycle industry regulations.
What manufacturing processes are used for Bicycle Wheels, Saddle, Pedals & Accessories?
The Bicycle Wheels, Saddle, Pedals & Accessories system components are produced using CNC turning Swiss-type for accessories geometry, Thread rolling DIN 13-1 6g with SPC sampling, Vibratory deburring with SPC sampling, Go/No-Go ring gauging with SPC sampling, CNC turning Swiss-type for wheel hardware geometry, CNC turning Swiss-type for pedal hardware geometry. Each process is selected and qualified to meet the specific dimensional, metallurgical, and surface requirements of each component within the system.
What quality standards apply to Bicycle Wheels, Saddle, Pedals & Accessories components?
Bicycle Wheels, Saddle, Pedals & Accessories components are manufactured to ISO 965-2 (fenderrack eyelet applied), ISO 965-2 (freehub body applied), ISO 965-2 (shoe cleat applied), ASTM B348 (clipless pedal applied), DIN 13-1 (flat pedal applied) and other applicable specifications. Full material traceability, dimensional inspection reports, and certificates of conformance are provided with each shipment.
What industries use Bicycle Wheels, Saddle, Pedals & Accessories?
Bicycle Wheels, Saddle, Pedals & Accessories systems are deployed in Cycling / Bicycle applications. Each industry has specific regulatory and performance requirements that drive material selection and process qualification.
Can you provide DFM feedback for Bicycle Wheels, Saddle, Pedals & Accessories designs?
Yes. Our engineering team provides free Design for Manufacturability (DFM) analysis for Bicycle Wheels, Saddle, Pedals & Accessories projects. Upload your CAD file (STEP, DXF, or DWG format) and our team will review your design within 24 hours.

Engineering Trends

  • ▸ Process: Wire drawing to precise diameter +-0.02mm
  • ▸ Process: CNC swaging/j-bend forming of spoke ends
  • ▸ Process: CNC turning of axle/spindle profiles

Related Manufacturing Capabilities

These specialized processes support Bicycle Wheels, Saddle, Pedals & Accessories component manufacturing.

CNC swaging/j-bend forming of spoke ends CNC turning of axle/spindle profiles Wire drawing to precise diameter +-0.02mm
About Boze Titanium Manufacturing Center

One Metal. One Focus. Infinite Precision.

Founded in 2011 in Baoji's Titanium Valley, BOZE Metal is dedicated exclusively to titanium — from raw material to precision engineering. AS9100D, ISO 13485 & ISO 9001 certified with 500+ clients across Aerospace, Medical & Motorsport industries, we deliver end-to-end precision titanium CNC machining with full material traceability from source to component.

Boze CNC Ti is the dedicated titanium manufacturing center of Baoji Boze Metal Products Co., Ltd.

AS9100D ISO 13485 ISO 9001 500+ Clients 15+ Years OEM/ODM
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