Titanium Saddle Clamp Washer is a lightweight saddle cradle halfround component engineered for Saddle cradle half-round tilt adjustment washer. Forged and CNC machined from Grade 5 Ti-6Al-4V, it achieves 40-45% weight savings versus steel while maintaining the fatigue life required for demanding cycling applications. Threaded interfaces are designed to prevent galling in outdoor environments.
Titanium Saddle Clamp Washer
| Technical Parameter | Specification |
|---|---|
| Component SKU | TI-CYC-SEAT-SADDLE |
| Standards & Specifications | ASTM B348 |
| Surface Finish | Passivation ASTM F86 (20-30% HNO3, 30min @50C) |
Titanium Saddle Clamp Washer
Saddle cradle half-round tilt adjustment washer
| Technical Parameter | Specification Value |
|---|---|
| International Compliance | ASTM B348 |
| Surface Finish & Max Temp | Passivation ASTM F86 (20-30% HNO3, 30min @50C) |
| NDT & Quality Control | Ultrasonic Testing (UT) per ASTM A388; Liquid Penetrant Inspection (LPI) per ASTM E1417; Dimensional verification via CMM |
- • 100% Traceability: Mill Test Certificate (EN 10204 3.1) with heat analysis & mechanical testing.
- • NDT Verification: Ultrasonic Testing (UT) per ASTM A388; Liquid Penetrant Inspection (LPI) per ASTM E1417; Dimensional verification via CMM.
- • Compliance: REACH, RoHS 3 certified. FAI AS9102 available.
- • Process: CNC precision machining, vacuum stress relief, thread rolling, surface passivation.
- • Thermal Stress Relief: Post-machining vacuum annealing (540-675°C under Argon) reduces distortion risk >70%.
- • Rolled Threads: Thread rolling (not cutting) increases fatigue limits by 30-50%.
Q: What surface finishes are compatible with Titanium Saddle Clamp Washer for cycling use? ▼
Titanium Saddle Clamp Washer can be supplied with bead-blasted matte (Ra 1.6-3.2 µm), brushed satin, mirror polish, or PVD-colored finish. Bead-blasted + passivation is the standard for saddle cradle halfround as it provides the best balance of cosmetic consistency, corrosion resistance, and cost. Anodized colors (gold, blue, purple per ASTM B136) are available on request.
Q: What is the typical lead time for Titanium Saddle Clamp Washer orders? ▼
Standard lead time for Titanium Saddle Clamp Washer is 15-25 business days depending on quantity and complexity. Rush orders (3-5 working days) are available for prototype evaluation. Sample evaluation (1-5 units) can be expedited to 5-7 business days. Volume pricing is available for production quantities above 100 units.
Q: What material certifications are provided with Titanium Saddle Clamp Washer? ▼
Each Titanium Saddle Clamp Washer shipment includes EN 10204 Type 3.1 mill test certificate with chemical analysis, mechanical properties, and heat identification. Dimensional inspection reports and Certificate of Conformance (CoC) are standard. First Article Inspection Reports (FAIR) per AS9102 are available on request for saddle cradle halfround.
§ Why Grade 5 Ti-6Al-4V for saddle cradle halfround
Function
Designed for Cycling / Bicycle applications, this component fulfills the role of . The use of Grade 5 Ti-6Al-4V ensures long-term reliability in this Seat Hardware configuration.
Specifications
- SKU: TI-CYC-SEAT-SADDLE
- Category: Seat Hardware
- Industry: Cycling / Bicycle
- Material: Grade 5 Ti-6Al-4V
- Process: CNC precision machining, vacuum stress relief, thread rolling, surface passivation
- Weight: 35-45% lighter than steel equivalents at equivalent section modulus
§ Fatigue & Dimensional Inspection Protocol
Quality Management
ISO 9001:2015 quality management system. Every Titanium Saddle Clamp Washer shipment includes EN 10204 3.1 MTR, CMM report, and surface finish certification.
Inspection & NDT
Automated optical inspection with sub-micron resolution; X-ray CT scanning for internal feature validation; surface profilometry for finish compliance
§ Lightweight Component Manufacturing Process
Titanium Saddle Clamp Washer is manufactured using cnc precision machining, vacuum stress relief, thread rolling, surface passivation. Each operation is performed by certified machinists with real-time process monitoring and dimensional verification at critical stages. Heat code traceability is maintained throughout all production steps.
Commercial Logistics & Procurement Framework
Pricing and lead times for Titanium Saddle Clamp Washer are batch-dependent. Contact our supply chain team for volume-based tiered pricing.
Regulatory & Quality Assurance Ledger
Verifiable certifications for Titanium Saddle Clamp Washer
Material Test Certificate (MTC)
EN 10204 3.1
Environmental Compliance
REACH (EC No 1907/2006)
Restricted Substances
RoHS 3 Directive (2015/863/EU)
Quality Management System
ISO 9001:2015
Dimensional Tolerances
ISO 2768-m
Standard: ASTM B348
Systems Interconnectivity & Topology
Cross-functional integration matrix for Tier-1 supply chains and assembly orchestration.
- ▸ Primary Assembly Integration
- ▸ Subsystem Mounting Interface
Titanium Saddle Clamp Washer
Material: Grade 5 Ti-6Al-4V
SKU: TI-CYC-SEAT-SADDLE
Industry: Cycling / Bicycle / System: Bicycle Wheels, Saddle, Pedals & Accessories
- ▸ Fastener Kit A
- ▸ Sealing Gasket
- ▸ Protective Cover
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