Titanium Forging Services
Precision titanium forging: closed-die, open-die, and seamless rolled ring forging. 8,000 metric ton press, ø 2,500 mm rings, AMS 2631 Class AA, ≥95% equiaxed α+β.
Ковка титана Process Spectrum
From closed-die precision forging of complex aerospace geometries to open-die ingot breakdown and seamless ring rolling — three specialized plastic deformation workflows for mission-critical titanium components.
Closed-Die Precision Forging
Heavy High-Tonnage Dies for Near-Net ShapingUtilizing heavy high-tonnage dies for near-net shaping on complex aerospace linkages, turbine blades, and structural nodes — slashing post-machining scrap rates by up to 70% compared to billet machining.
- Complex aerospace linkage and structural node forging with tight dimensional control
- Turbine blade and disc preforms with optimized grain flow along critical load paths
- Closed-die tolerances within ±1.5 mm on dimensions up to 2,000 mm — minimizing finish machining
- Die design validated via FEA simulation before first production hit — reducing tooling tryout iterations
Open-Die Heavy Forging
Repetitive Upsetting & Drawing on Huge IngotsExecuting repetitive upsetting and drawing operations on huge titanium ingots to shatter primitive cast structures — creating dense, reliable forging stock with refined grain structures and zero centerline porosity.
- Ingot breakdown from 800 mm Ø starting stock down to custom rectangular/square/round cross-sections
- Multi-stage upsetting (reduction ratio ≥3:1) to fully recrystallize the cast structure into fine equiaxed grains
- Inter-pass temperature control within ±15°C to stay within the beta-transus working window (950-1020°C for Grade 5)
- Post-forge ultrasonic inspection per ASTM E2375 — certifying zero centerline porosity at Class AA sensitivity levels
Seamless Rolled Ring Forging
Radial-Axial Rolling Mills for Massive DiametersDeploying radial-axial rolling mills for seamless ring wall expansion up to massive diameters — orienting grain matrices along peripheral load lines for optimum fatigue resistance in bearing races and flanges.
- Ring diameters from 200 mm to 3,000 mm — wall thickness from 20 mm to 300 mm
- Continuous radial-axial rolling process achieves uniform grain refinement across the entire ring cross-section
- Near-net ring profiles reduce subsequent machining material loss by up to 40% vs. forged-and-bored blanks
- Full NDT suite: ultrasonic (UT), magnetic particle (MT), and dimensional verification per ASME Section V
Ковка Панель мощностей
Тоннаж пресса, размеры колец, пределы ультразвукового контроля и показатели управления микроструктурой для нашего предприятия по ковке титана.
Максимальное сечение заготовки
Мощность тяжелой инфраструктуры до 8 000 метрических тонн — обеспечивает усилие сжатия, необходимое для формовки крупных титановых заготовок и сложных закрытых штампов.
Диапазон температур ковки
Бесшовное расширение наружного диаметра до 2 500 мм с помощью радиально-осевой прокатки — производство крупных кольцевых поковок с непрерывной ориентацией зерен.
Диапазон массы деталей
100% соответствие требованиям класса I ультразвукового контроля по AMS 2631 Class AA — самый строгий стандарт аэрокосмической промышленности по подповерхностным дефектам.
Гарантия фазового состава микроструктуры
Обеспечение ≥95% равномерного равноосного альфа+бета металлургического превращения — оптимальный баланс прочности, пластичности и усталостной стойкости в соответствии с аэрокосмическими спецификациями.
Вся ковка выполняется в соответствии со стандартами пирометрии AMS 2750 и ультразвукового контроля AMS 2631. Микроструктура проверяется в соответствии с металлографической подготовкой ASTM E3.
Need High-Load Titanium Forgings?
Отправить чертежи для быстрой металлургической оценки
Upload your forging drawings, material specifications, and annual volume projections for a rapid 24-hour metallurgical and commercial assessment — including closed-die or open-die process selection, FEA grain flow modeling, die design feasibility, and multi-tier pricing for prototype through production volumes.
Отправить на оценку ковкиOne Metal. One Focus. Infinite Precision.
Founded in 2011 in Baoji's Titanium Valley, BOZE Metal is dedicated exclusively to titanium — from raw material to precision engineering. AS9100D, ISO 13485 & ISO 9001 certified with 500+ clients across Aerospace, Medical & Motorsport industries, we deliver end-to-end precision titanium CNC machining with full material traceability from source to component.
Boze CNC Ti is the dedicated titanium manufacturing center of Baoji Boze Metal Products Co., Ltd.