Titanium Forging Services
Precision titanium forging: closed-die, open-die, and seamless rolled ring forging. 8,000 metric ton press, ø 2,500 mm rings, AMS 2631 Class AA, ≥95% equiaxed α+β.
Ковка титана Process Spectrum
From closed-die precision forging of complex aerospace geometries to open-die ingot breakdown and seamless ring rolling — three specialized plastic deformation workflows for mission-critical titanium components.
Closed-Die Precision Forging
Heavy High-Tonnage Dies for Near-Net ShapingUtilizing heavy high-tonnage dies for near-net shaping on complex aerospace linkages, turbine blades, and structural nodes — slashing post-machining scrap rates by up to 70% compared to billet machining.
- Complex aerospace linkage and structural node forging with tight dimensional control
- Turbine blade and disc preforms with optimized grain flow along critical load paths
- Closed-die tolerances within ±1.5 mm on dimensions up to 2,000 mm — minimizing finish machining
- Die design validated via FEA simulation before first production hit — reducing tooling tryout iterations
Open-Die Heavy Forging
Repetitive Upsetting & Drawing on Huge IngotsExecuting repetitive upsetting and drawing operations on huge titanium ingots to shatter primitive cast structures — creating dense, reliable forging stock with refined grain structures and zero centerline porosity.
- Ingot breakdown from 800 mm Ø starting stock down to custom rectangular/square/round cross-sections
- Multi-stage upsetting (reduction ratio ≥3:1) to fully recrystallize the cast structure into fine equiaxed grains
- Inter-pass temperature control within ±15°C to stay within the beta-transus working window (950-1020°C for Grade 5)
- Post-forge ultrasonic inspection per ASTM E2375 — certifying zero centerline porosity at Class AA sensitivity levels
Seamless Rolled Ring Forging
Radial-Axial Rolling Mills for Massive DiametersDeploying radial-axial rolling mills for seamless ring wall expansion up to massive diameters — orienting grain matrices along peripheral load lines for optimum fatigue resistance in bearing races and flanges.
- Ring diameters from 200 mm to 3,000 mm — wall thickness from 20 mm to 300 mm
- Continuous radial-axial rolling process achieves uniform grain refinement across the entire ring cross-section
- Near-net ring profiles reduce subsequent machining material loss by up to 40% vs. forged-and-bored blanks
- Full NDT suite: ultrasonic (UT), magnetic particle (MT), and dimensional verification per ASME Section V
Ковка Панель мощностей
Тоннаж пресса, размеры колец, пределы ультразвукового контроля и показатели управления микроструктурой для нашего предприятия по ковке титана.
Максимальное сечение заготовки
Мощность тяжелой инфраструктуры до 8 000 метрических тонн — обеспечивает усилие сжатия, необходимое для формовки крупных титановых заготовок и сложных закрытых штампов.
Диапазон температур ковки
Бесшовное расширение наружного диаметра до 2 500 мм с помощью радиально-осевой прокатки — производство крупных кольцевых поковок с непрерывной ориентацией зерен.
Диапазон массы деталей
100% соответствие требованиям класса I ультразвукового контроля по AMS 2631 Class AA — самый строгий стандарт аэрокосмической промышленности по подповерхностным дефектам.
Гарантия фазового состава микроструктуры
Обеспечение ≥95% равномерного равноосного альфа+бета металлургического превращения — оптимальный баланс прочности, пластичности и усталостной стойкости в соответствии с аэрокосмическими спецификациями.
Вся ковка выполняется в соответствии со стандартами пирометрии AMS 2750 и ультразвукового контроля AMS 2631. Микроструктура проверяется в соответствии с металлографической подготовкой ASTM E3.
Need High-Load Titanium Forgings?
Отправить чертежи для быстрой металлургической оценки
Upload your forging drawings, material specifications, and annual volume projections for a rapid 24-hour metallurgical and commercial assessment — including closed-die or open-die process selection, FEA grain flow modeling, die design feasibility, and multi-tier pricing for prototype through production volumes.
Отправить на оценку ковкиOne Metal. One Focus. Infinite Precision.
Founded in 2011 in Baoji's Titanium Valley, BOZE Metal is dedicated exclusively to titanium — from raw material to precision engineering. AS9100D, ISO 13485 & ISO 9001 certified with 500+ clients across Aerospace, Medical & Motorsport industries, we deliver end-to-end precision titanium CNC machining with full material traceability from source to component.
Boze Titanium Manufacturing Center is operated by Baoji Boze Metal Products Co., Ltd.
Certifications verified by NADCAP and compliant with ASTM International titanium standards (B265, B348, B381, F136, F2924) and ISO 13485 medical-device QMS.