Aerospace & Defense

🛡️ Ballistic Armor & Protection

Large flat/curved plates, multi-curvature shaped panels, bolt holes for mounting

1 Components 1 Materials 3 Processes 1 Standards

What is Ballistic Armor & Protection?

🛡️ Ballistic Armor & Protection represents a complete system of precision titanium components engineered for Aerospace & Defense applications. Large flat/curved plates, multi-curvature shaped panels, bolt holes for mounting The system integrates 1 distinct component types manufactured through 3 specialized processes.

Key manufacturing processes for this system include 5-axis CNC roughing for armor geometry, Heat treatment (STA) with Class 6g gauge, Wire EDM contour profiling with Class 6g gauge, CMM per AS9102 with Class 6g gauge, each selected and qualified to meet component-specific requirements.

Engineering & Design Principles

Material: Grade 5 (Ti-6Al-4V) is the standard for military vehicle armor (MIL-DTL-46077), offering 40% weight savings vs rolled steel armor at equivalent ballistic protection.

Form: Hot-rolled plate is the standard armor form. Curved panels require hot forming or thermo-mechanical processing.

Standards & Material Specifications

Standards: MIL-DTL-46077 Grade 5 armor plate, solution-treated + aged, 100% Brinell hardness + ballistic sample test

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Engineering Solution Blueprint

Fasteners (Bolts, Nuts, Studs)

Aerospace · Automotive · General Industry

1 Part Feature Analysis

Small cylindrical parts with external/internal threads, hexagonal/flange heads, shank and chamfer

  • ⚠️ Thread galling
  • ⚠️ Stress concentration at thread root
  • ⚠️ Weight reduction
  • ⚠️ Corrosion fatigue
  • ⚠️ Preload relaxation

2 Material Selection Rationale

Grade 9 Ti-3Al-2.5V — Medium strength, good formability

Grade 9 (Ti-3Al-2.5V) has moderate strength with excellent cold-heading formability for fasteners. Beta-Ti (Ti-15V-3Cr-3Sn-3Al) for ultra-high strength applications.

3 Form Selection Rationale

Wire / Small Bar — for fasteners, springs, medical

Wire/small bar is the standard form for fasteners. Direct cold/hot heading, material utilization >95%.

4 Manufacturing Process & Services

Core Processes:

Cold / hot heading formingThread rollingHeat treatmentSurface treatment

Toll Processing Services:

Vacuum annealingAnodizing (AMS 2488)Batch testing (mechanical + metallographic)

Process Pitfalls:

  • ⚠️ Ti fasteners require anti-galling coating (Al-bronze plating, MoS2 coating)
  • ⚠️ Thread rolling gives 30% higher strength than cutting; rolling is mandatory

5 Procurement Specifications

AMS 4934 / ASTM B348 Gr9, solution+aged (STA), 100% thread inspection

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Manufacturing Process Flow

1
Drilling of mounting holes

Laser drilling of titanium uses pulsed laser energy to create precise holes through percussion or trepanning methods. Hole diameters range from 0.05 m

2
Hot forming of curved panels

Press brake forming of titanium sheet uses CNC-controlled backgauges and variable-radius tooling to produce precision bends. Titanium's high springbac

3
Waterjet / abrasive cutting

Abrasive waterjet cutting of titanium uses a high-pressure stream of water mixed with garnet abrasive to erode material. The cold-cutting process prod

Components in This System

Component Material
Titanium Ballistic Armor Plate Grade 5 Ti-6Al-4V

Frequently Asked Questions

What titanium grades are used in Ballistic Armor & Protection systems?
Ballistic Armor & Protection components are manufactured from Grade 5 Ti-6Al-4V. The specific grade is selected based on mechanical property requirements, corrosion resistance needs, and Aerospace & Defense industry regulations.
What manufacturing processes are used for Ballistic Armor & Protection?
The Ballistic Armor & Protection system components are produced using 5-axis CNC roughing for armor geometry, Heat treatment (STA) with Class 6g gauge, Wire EDM contour profiling with Class 6g gauge, CMM per AS9102 with Class 6g gauge. Each process is selected and qualified to meet the specific dimensional, metallurgical, and surface requirements of each component within the system.
What quality standards apply to Ballistic Armor & Protection components?
Ballistic Armor & Protection components are manufactured to ASTM B265 (vehiclepersonnel ballistic applied) and other applicable specifications. Full material traceability, dimensional inspection reports, and certificates of conformance are provided with each shipment.
What industries use Ballistic Armor & Protection?
Ballistic Armor & Protection systems are deployed in Aerospace & Defense applications. Each industry has specific regulatory and performance requirements that drive material selection and process qualification.
Can you provide DFM feedback for Ballistic Armor & Protection designs?
Yes. Our engineering team provides free Design for Manufacturability (DFM) analysis for Ballistic Armor & Protection projects. Upload your CAD file (STEP, DXF, or DWG format) and our team will review your design within 24 hours.

Engineering Trends

  • ▸ Process: Waterjet / abrasive cutting
  • ▸ Process: Hot forming of curved panels
  • ▸ Process: Drilling of mounting holes

Related Manufacturing Capabilities

These specialized processes support Ballistic Armor & Protection component manufacturing.

Drilling of mounting holes Hot forming of curved panels Waterjet / abrasive cutting
About Boze Titanium Manufacturing Center

One Metal. One Focus. Infinite Precision.

Founded in 2011 in Baoji's Titanium Valley, BOZE Metal is dedicated exclusively to titanium — from raw material to precision engineering. AS9100D, ISO 13485 & ISO 9001 certified with 500+ clients across Aerospace, Medical & Motorsport industries, we deliver end-to-end precision titanium CNC machining with full material traceability from source to component.

Boze CNC Ti is the dedicated titanium manufacturing center of Baoji Boze Metal Products Co., Ltd.

AS9100D ISO 13485 ISO 9001 500+ Clients 15+ Years OEM/ODM
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