Hot forging + thread rolling of all rotor & caliper bolts
Hot forging + thread rolling of all rotor & caliper bolts capability for titanium components
What is Hot forging + thread rolling of all rotor & caliper bolts?
Hot forging + thread rolling of all rotor & caliper bolts capability for titanium components
Hydraulic and mechanical press capability for Hot forging + thread rolling of all rotor & caliper bolts, with induction heating, die temperature control, and grain flow optimization.
Engineering Parameters & Capabilities
Thread rolling cold-forms threads by displacing material between two reciprocating or rotary dies, rather than cutting it away. Compressive residual stress at the thread root increases fatigue strength by 30–50% compared to cut threads, specifically for titanium components. Precision titanium components present unique challenges: Balancing dimensional accuracy with cost per part. Process selection (mill vs. turn vs. EDM vs. laser) optimized for each feature.
| Parameter | Primary Method | Alternative Method |
|---|---|---|
| Method | Cold-forming: material displaced, not removed | Thread cutting / milling |
| Fatigue Strength | 30–50% higher than cut threads | Standard (notch-sensitive) |
| Surface Finish | Ra 0.4–0.8 µm; work-hardened | Ra 1.6–3.2 µm |
Engineering Capabilities & Limits
Hydraulic and mechanical press capability for Hot forging + thread rolling of all rotor & caliper bolts, with induction heating, die temperature control, and grain flow optimization.
Hole Types Supported
Heat Control Measures
Cold forming process — no heat generated. Water-soluble lubricant applied to dies for galling prevention on titanium.
Flatness & Stress Relief
Head flatness and perpendicularity within 0.05 mm per fastener standards. Die alignment verified with optical setup microscope.
Tolerance
Thread pitch: Class 2A/3A (UN) / 6g/6h (metric)
Typical Applications & Components
This process is used to manufacture the following titanium components.
Titanium Anti-Roll Bar Droplink
Grade 5 Ti-6Al-4V Automotive & MotorsportsTitanium Bell Crank Rocker Arm
Grade 5 Ti-6Al-4V Cycling / BicycleTitanium Bottom Bracket Shell
Grade 5 Ti-6Al-4V Cycling / BicycleTitanium Bottom Bracket Spindle
Grade 5 Ti-6Al-4V Cycling / BicycleTitanium Brake Caliper Mounting Bolt
Grade 5 Ti-6Al-4V Cycling / BicycleTitanium Brake Bleed Port Screw
Grade 5 Ti-6Al-4V Cycling / BicycleTitanium Brake Lever Pivot Pin
Grade 5 Ti-6Al-4V Cycling / BicycleTitanium Brake Caliper Piston Insert
Grade 5 Ti-6Al-4V Cycling / BicycleTitanium Brake Rotor (Disc)
Grade 5 Ti-6Al-4V Cycling / BicycleTitanium Brake Pad Retaining Pin
Grade 5 Ti-6Al-4V Cycling / BicycleTitanium Camber Adjustment Shim
Grade 5 Ti-6Al-4V Automotive & MotorsportsTitanium Cassette Cog
Grade 5 Ti-6Al-4V Cycling / BicycleTitanium Chainring Bolt
Grade 5 Ti-6Al-4V Cycling / BicycleTitanium Chainring
Grade 5 Ti-6Al-4V Cycling / BicycleTitanium Coilover Spring
Grade 5 Ti-6Al-4V Automotive & MotorsportsTitanium Connecting Rod
Grade 5 Ti-6Al-4V Automotive & MotorsportsTitanium Derailleur Hanger
Grade 5 Ti-6Al-4V Cycling / BicycleTitanium Derailleur Limit Screw
Grade 5 Ti-6Al-4V Cycling / BicycleTitanium Derailleur Pivot Pin
Grade 5 Ti-6Al-4V Cycling / BicycleTitanium Derailleur Pulley
Grade 5 Ti-6Al-4V Cycling / BicycleTitanium Disc Brake Rotor Bolt
Grade 5 Ti-6Al-4V Cycling / BicycleTitanium Flat-Mount Brake Adapter
Grade 5 Ti-6Al-4V Cycling / BicycleTitanium Fork Air Chamber Top Cap
Grade 5 Ti-6Al-4V Cycling / BicycleTitanium Frame Flip Chip
Grade 5 Ti-6Al-4V Cycling / BicycleTitanium GPS Mount Bolt
Grade 5 Ti-6Al-4V Cycling / BicycleTitanium Handlebar Grip Lock Ring
Grade 5 Ti-6Al-4V Cycling / BicycleTitanium Handlebar End Plug
Grade 5 Ti-6Al-4V Cycling / BicycleTitanium Headset Compression Plug
Grade 5 Ti-6Al-4V Cycling / BicycleTitanium Headset Crown Race
Grade 5 Ti-6Al-4V Cycling / BicycleTitanium Headset Spacer
Grade 5 Ti-6Al-4V Cycling / BicycleSecondary Operations & Downstream Processing
Enhance your component with our integrated downstream services:
Thread Inspection
Go/no-go gauge inspection per ASME B1.1.
Proof Load Testing
Tensile proof load per ASTM F606.
Deburring
Deburring for hot forging + thread rolling of all rotor & caliper bolts components.
Dimensional Inspection
Dimensional Inspection for hot forging + thread rolling of all rotor & caliper bolts components.
Surface Treatment as Required
Surface Treatment as Required for hot forging + thread rolling of all rotor & caliper bolts components.
Quality Assurance & Inspection
Inspection Items
- Hot forging + thread rolling of all rotor & caliper bolts specific dimensional verification (CMM / vision)
- Material grade verification (PMI / OES spectrometer)
Quality Standards & Certifications
- ISO 9001:2015 — Quality Management System
- AS9100D — Aerospace Quality Management
- ASTM B265 — Titanium Strip, Sheet, and Plate Standard
Frequently Asked Questions
What titanium grades are suitable for Hot forging + thread rolling of all rotor & caliper bolts?
What tolerances can be achieved with Hot forging + thread rolling of all rotor & caliper bolts?
What quality certifications apply to Hot forging + thread rolling of all rotor & caliper bolts?
What is the typical lead time for Hot forging + thread rolling of all rotor & caliper bolts projects?
Can you provide DFM feedback for my Hot forging + thread rolling of all rotor & caliper bolts design?
Related Fastener Manufacturing Capabilities
Other capabilities in the same category.
Caseback threading
Caseback threading capability for titanium components
Hot forging + thread rolling of linkage bolts
Hot forging + thread rolling of linkage bolts capability for titanium components
Left/right hand thread rolling on multi-axis roller
Left/right hand thread rolling on multi-axis roller capability for titanium components
Magnetic particle inspection (MPI) of all threaded parts
Magnetic particle inspection (MPI) of all threaded parts capability for titanium components
MPI of threads
MPI of threads capability for titanium components
Thread cutting/rolling for NPT connections
Thread cutting/rolling for NPT connections capability for titanium components
Thread gauge inspection
Thread gauge inspection capability for titanium components
Thread insert installation
Thread insert installation capability for titanium components
Thread rolling (all safety-critical bolts)
Thread rolling (all safety-critical bolts) capability for titanium components
Thread rolling / forming
Thread rolling / forming capability for titanium components
Thread rolling of all fasteners
Thread rolling of all fasteners capability for titanium components
Thread rolling of pedicle screws (never cut threads)
Thread rolling of pedicle screws (never cut threads) capability for titanium components
One Metal. One Focus. Infinite Precision.
Founded in 2011 in Baoji's Titanium Valley, BOZE Metal is dedicated exclusively to titanium — from raw material to precision engineering. AS9100D, ISO 13485 & ISO 9001 certified with 500+ clients across Aerospace, Medical & Motorsport industries, we deliver end-to-end precision titanium CNC machining with full material traceability from source to component.
Boze CNC Ti is the dedicated titanium manufacturing center of Baoji Boze Metal Products Co., Ltd.