BOZE CNC Ti | Fastener Manufacturing

Thread rolling of pedicle screws (never cut threads)

Thread rolling of pedicle screws (never cut threads) capability for titanium components

Grade 1, Grade 2, Grade 5 (Ti-6Al-4V), Grade 7, Grade 9, Grade 23 Common Grades

M2 – M24 thread diameters Thickness Range

Class 3A thread fit; +0.005 mm on shank diameter Cutting Tolerance

Class 3A thread fit; +0.005 mm on shank diameter Tolerance

Ra 0.4 µm on thread Surface Finish

Titanium Anti-Roll Bar Droplink Titanium Bottom Bracket Spindle Titanium Camber Adjustment Shim Titanium Cassette Cog Titanium Chainring Bolt Titanium Chainring

What is Thread rolling of pedicle screws (never cut threads)?

Thread rolling of pedicle screws (never cut threads) capability for titanium components

Fastener manufacturing capability for Thread rolling of pedicle screws (never cut threads), with cold forming, thread rolling, and 100% dimensional inspection.

Engineering Parameters & Capabilities

Thread rolling cold-forms threads by displacing material between two reciprocating or rotary dies, rather than cutting it away. Compressive residual stress at the thread root increases fatigue strength by 30–50% compared to cut threads, specifically for screws. Precision screws for fasteners present unique challenges: thread form accuracy per ASME B1.1 with Class 3A fit. Micro-screws (< M2) require Swiss turning with CBN tooling.

Parameter	Primary Method	Alternative Method
Method	Cold-forming: material displaced, not removed	Thread cutting / milling
Fatigue Strength	30–50% higher than cut threads	Standard (notch-sensitive)
Surface Finish	Ra 0.4–0.8 µm; work-hardened	Ra 1.6–3.2 µm

Engineering Capabilities & Limits

Fastener manufacturing capability for Thread rolling of pedicle screws (never cut threads), with cold forming, thread rolling, and 100% dimensional inspection.

Hole Types Supported

UN/UNF/Metric threads per ASME B1.1 Custom thread forms

Heat Control Measures

Cold forming process — no heat generated. Water-soluble lubricant applied to dies for galling prevention on titanium.

Flatness & Stress Relief

Head flatness and perpendicularity within 0.05 mm per fastener standards. Die alignment verified with optical setup microscope.

Tolerance

Class 3A thread fit; +0.005 mm on shank diameter

Typical Applications & Components

This process is used to manufacture the following titanium components.

Secondary Operations & Downstream Processing

Enhance your component with our integrated downstream services:

Thread Inspection

Go/no-go gauge inspection per ASME B1.1.

Proof Load Testing

Tensile proof load per ASTM F606.

Thread Rolling

Thread rolling for thread rolling of pedicle screw components (threads are never cut).

Passivation

Passivation for thread rolling of pedicle screw components (threads are never cut).

Go/No-Go Gauge Inspection

Go/No-Go Gauge Inspection for thread rolling of pedicle screw components (never cut threads).

Quality Assurance & Inspection

Inspection Items

Thread rolling of pedicle screws (never cut threads) specific dimensional verification (CMM / vision)
Material grade verification (PMI / OES spectrometer)

Quality Standards & Certifications

ISO 9001:2015 — Quality Management System
AS9100D — Aerospace Quality Management
ASTM B265 — Titanium Strip, Sheet, and Plate Standard

Frequently Asked Questions

What titanium grades are suitable for Thread rolling of pedicle screws (never cut threads)?

Thread rolling of pedicle screws (never cut threads) can be performed on Grade 1, Grade 2, Grade 5 (Ti-6Al-4V), Grade 7, and other grades. The specific grade selection depends on the required mechanical properties, corrosion resistance, and end-use application requirements.

What tolerances can be achieved with Thread rolling of pedicle screws (never cut threads)?

Typical achievable tolerances for Thread rolling of pedicle screws (never cut threads) are Class 3A thread fit; +0.005 mm on shank diameter. Tighter tolerances may be possible depending on part geometry, material condition, and quantity. Our engineering team reviews each project to determine the optimal tolerance-cost balance.

What quality certifications apply to Thread rolling of pedicle screws (never cut threads)?

All Thread rolling of pedicle screws (never cut threads) operations are performed under ISO 9001:2015 — Quality Management System, AS9100D — Aerospace Quality Management, ASTM B265 — Titanium Strip, Sheet, and Plate Standard certified quality management systems. Full traceability documentation, material certifications (EN 10204 3.1), and inspection reports are provided with each shipment.

What is the typical lead time for Thread rolling of pedicle screws (never cut threads) projects?

Lead times for Thread rolling of pedicle screws (never cut threads) vary by complexity and quantity. Prototype quantities (1-10 units) can typically be completed in 3-7 business days. Production quantities require 15-25 business days. Rush orders are available for qualifying projects. Contact our sales team for a specific timeline.

Can you provide DFM feedback for my Thread rolling of pedicle screws (never cut threads) design?

Yes. We provide free Design for Manufacturability (DFM) analysis for all new projects. Simply upload your CAD file (STEP, DXF, or DWG format) and our engineering team will review your design and provide optimization suggestions within 24 hours.

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About Boze Titanium Manufacturing Center

One Metal. One Focus. Infinite Precision.

Founded in 2011 in Baoji's Titanium Valley, BOZE Metal is dedicated exclusively to titanium — from raw material to precision engineering. AS9100D, ISO 13485 & ISO 9001 certified with 500+ clients across Aerospace, Medical & Motorsport industries, we deliver end-to-end precision titanium CNC machining with full material traceability from source to component.

Boze CNC Ti is the dedicated titanium manufacturing center of Baoji Boze Metal Products Co., Ltd.

AS9100D ISO 13485 ISO 9001 500+ Clients 15+ Years OEM/ODM

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