Consumer Electronics

📱 Smartphone Mid-Frame & Structural Chassis

Large thin-walled perimeter frame with complex internal ribbing, threaded inserts, antenna bands, and precision locator features

3 Processes

What is Smartphone Mid-Frame & Structural Chassis?

📱 Smartphone Mid-Frame & Structural Chassis represents a complete system of precision titanium components engineered for Consumer Electronics applications. Large thin-walled perimeter frame with complex internal ribbing, threaded inserts, antenna bands, and precision locator features The system integrates 0 distinct component types manufactured through 3 specialized processes.

Engineering & Design Principles

Material: Grade 5 (Ti-6Al-4V) offers 3x the yield strength of 6061 aluminum at similar density, enabling thinner cross-sections for lighter phones with better drop protection.

Form: Plate stock for CNC machining the complex mid-frame geometry from solid. Near-net-shape forging for higher-volume production runs.

Standards & Material Specifications

Standards: ASTM B348 Grade 5, STA condition, 100% dimensional inspection, anodized / PVD finished

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Engineering Solution Blueprint

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Consumer Electronics · Other

1 Part Feature Analysis

Thin-wall (<1mm) precision stamped/CNC-machined housings, foldable phone hinge mechanisms with complex gear/pin joints, laptop unibody chassis, smartwatch case bodies, earbud charging lid hinges, camera module brackets

  • ⚠️ Aesthetic surface finish (zero visible tool marks)
  • ⚠️ Drop impact resistance from 1.5m+ onto hard surfaces
  • ⚠️ Thermal management for high-performance SoC in enclosed body
  • ⚠️ Galvanic corrosion prevention at dissimilar metal joints
  • ⚠️ Signal transparency for RF/5G antenna windows

2 Material Selection Rationale

Grade 5 Ti-6Al-4V — General alpha-beta alloy, high strength

Grade 5 (Ti-6Al-4V) for foldable phone hinges and structural frames — unmatched specific stiffness for thin-wall rigidity. Beta-Ti (Ti-15V-3Cr-3Sn-3Al) for spring-loaded hinge pins requiring >1200MPa flexural fatigue life. Grade 2 for cosmetic covers requiring anodizing color consistency.

3 Form Selection Rationale

Round Bar / Rod — for turning, fasteners

MIM (metal injection molding) for complex small parts like hinge links. CNC billet machining for laptop unibodies. Precision stamping + coining for thin covers. MIM + CNC finishing for smartwatch cases.

4 Manufacturing Process & Services

Core Processes:

MIM (metal injection molding) of complex small parts5-axis CNC machining of unibody framesPrecision stamping + coining of thin coversPVD coating / anodizingLaser engraving (logo / markings)

Toll Processing Services:

Drop testing (1.5m on steel, 100+ cycles)CMM inspection (micron-level for hinge parts)Surface finish verification (Ra<0.2um for visible surfaces)Salt spray testing (48h ASTM B117 for wearable devices)

Process Pitfalls:

  • ⚠️ Hinge mechanism wear life target >200,000 cycles requires DLC-coated Beta-Ti pins
  • ⚠️ Unibody chassis flatness must be <0.1mm across entire surface for proper PCB seating
  • ⚠️ Anodizing color consistency across batches requires tight process control (+-1 DeltaE)

5 Procurement Specifications

ASTM B348 Grade 5 / Beta-Ti per customer, PVD coated per ISO 27874, oleophobic AFP nano-coating, 100% color spectrophotometer + drop impact tested

Manufacturing Process Flow

1
CNC milling from plate (or near-net forging)

5-axis CNC milling centers provide simultaneous multi-axis interpolation for complex titanium components. The ability to tilt the tool relative to the

2
Surface anodizing / PVD coating

Titanium anodizing (AMS 2488) grows a controlled oxide layer through electrochemical conversion in an electrolyte bath. Type II produces interference

3
Thread insert installation

Thread rolling cold-forms threads by displacing material between two reciprocating or rotary dies, rather than cutting it away. Compressive residual s

Components in This System

Frequently Asked Questions

What titanium grades are used in Smartphone Mid-Frame & Structural Chassis systems?
Smartphone Mid-Frame & Structural Chassis components are manufactured from titanium grades selected for their specific functional requirements, including Grade 2, Grade 5 (Ti-6Al-4V), and Grade 23 ELI as applicable.
What manufacturing processes are used for Smartphone Mid-Frame & Structural Chassis?
Smartphone Mid-Frame & Structural Chassis components are manufactured using processes selected for each component's specific geometry, tolerance, and volume requirements.
What quality standards apply to Smartphone Mid-Frame & Structural Chassis components?
All Smartphone Mid-Frame & Structural Chassis components are manufactured under ISO 9001:2015 and AS9100D certified quality management systems.
What industries use Smartphone Mid-Frame & Structural Chassis?
Smartphone Mid-Frame & Structural Chassis systems serve the Consumer Electronics industry, with components engineered to meet sector-specific regulatory and performance standards.
Can you provide DFM feedback for Smartphone Mid-Frame & Structural Chassis designs?
Yes. Our engineering team provides free Design for Manufacturability (DFM) analysis for Smartphone Mid-Frame & Structural Chassis projects. Upload your CAD file (STEP, DXF, or DWG format) and our team will review your design within 24 hours.

Engineering Trends

  • Process: CNC milling from plate (or near-net forging)
  • Process: Thread insert installation
  • Process: Surface anodizing / PVD coating

Related Manufacturing Capabilities

These specialized processes support Smartphone Mid-Frame & Structural Chassis component manufacturing.

About Boze Titanium Manufacturing Center

One Metal. One Focus. Infinite Precision.

Founded in 2011 in Baoji's Titanium Valley, BOZE Metal is dedicated exclusively to titanium — from raw material to precision engineering. AS9100D, ISO 13485 & ISO 9001 certified with 500+ clients across Aerospace, Medical & Motorsport industries, we deliver end-to-end precision titanium CNC machining with full material traceability from source to component.

Boze Titanium Manufacturing Center is operated by Baoji Boze Metal Products Co., Ltd.

AS9100D ISO 13485 ISO 9001 500+ Clients 15+ Years OEM/ODM