BOZE CNC Ti | Welding

Tube rolling & longitudinal seam welding (for large diameters)

Tube rolling & longitudinal seam welding (for large diameters) capability for titanium components

Grade 1, Grade 2, Grade 5 (Ti-6Al-4V), Grade 7, Grade 9, Grade 23 Common Grades
0.5 mm – 12.0 mm weldable Thickness Range
Weld distortion: +0.5 mm typical; +0.1 mm with fixture Cutting Tolerance
Weld distortion: +0.5 mm typical; +0.1 mm with fixture Tolerance
Silver/gold weld color per AMS 4901; blue = oxidation rejection Surface Finish
Titanium Bleed Air Duct Titanium UHP Hydrogen Tube Fitting

What is Tube rolling & longitudinal seam welding (for large diameters)?

Tube rolling & longitudinal seam welding (for large diameters) capability for titanium components

Certified welding capability for Tube rolling & longitudinal seam welding (for large diameters), with full inert gas shielding, weld procedure qualification, and operator certification.

Engineering Parameters & Capabilities

Gas Tungsten Arc Welding (GTAW/TIG) for titanium uses a non-consumable tungsten electrode with argon shielding at the torch face, trailing shield, and backup purge. Titanium's reactivity above 600°C demands complete oxygen exclusion until the weld zone cools below 300°C, specifically for tube. Large tubes for chemical, aerospace, and medical applications present unique challenges: wall thickness uniformity (±0.05 mm) over long lengths, internal surface finish Ra < 0.8 µm for fluid flow, and bent tube ovality control.

Parameter Specification
Heat Input Low — narrow HAZ (1–3 mm)
Shielding Argon face + trailing shield + backup purge
Weld Speed 100–300 mm/min (manual); 1000 mm/min (orbital)

Engineering Capabilities & Limits

Certified welding capability for Tube rolling & longitudinal seam welding (for large diameters), with full inert gas shielding, weld procedure qualification, and operator certification.

Hole Types Supported

N/A

Heat Control Measures

Triple-shield argon protection: torch nozzle, trailing shield (10–20 L/min), and backup purge. Interpass temperature is monitored with an IR pyrometer; max 120°C between passes.

Flatness & Stress Relief

Welding fixture with copper backup bars for heat sinking. Sequenced stitch welding pattern to balance thermal stresses.

Tolerance

Weld distortion: +0.5 mm typical; +0.1 mm with fixture

Typical Applications & Components

This process is used to manufacture the following titanium components.

Secondary Operations & Downstream Processing

Enhance your component with our integrated downstream services:

Dye Penetrant Inspection

PT per ASTM E1417 for weld surface defects.

Weld Color Inspection

Classification per AMS 4901: silver/gold acceptable; blue/purple rejected.

Tube Bending

Tube bending for tube rolling and longitudinal seam welding of large-diameter components.

Weld Preparation (End Bevelling)

Weld preparation (end bevelling) for tube rolling and longitudinal seam welding of large-diameter components.

Hydrostatic Pressure Test

Hydrostatic pressure test for tube rolling and longitudinal seam welding (large diameter) components.

Quality Assurance & Inspection

Inspection Items

  • Tube rolling & longitudinal seam welding (for large diameters) specific dimensional verification (CMM / vision)
  • Material grade verification (PMI / OES spectrometer)
  • Fluorescent Penetrant Inspection (FPI) per ASTM E1417
  • Biocompatibility validation per ISO 10993

Quality Standards & Certifications

  • ISO 9001:2015 — Quality Management System
  • AS9100D — Aerospace Quality Management
  • ASTM B265 — Titanium Strip, Sheet, and Plate Standard
  • ISO 13485 — Medical Device Quality Management

Frequently Asked Questions

What titanium grades are suitable for Tube rolling & longitudinal seam welding (for large diameters)?
Tube rolling & longitudinal seam welding (for large diameters) can be performed on Grade 1, Grade 2, Grade 5 (Ti-6Al-4V), Grade 7, and other grades. The specific grade selection depends on the required mechanical properties, corrosion resistance, and end-use application requirements.
What tolerances can be achieved with Tube rolling & longitudinal seam welding (for large diameters)?
Typical achievable tolerances for Tube rolling & longitudinal seam welding (for large diameters) are Weld distortion: +0.5 mm typical; +0.1 mm with fixture. Tighter tolerances may be possible depending on part geometry, material condition, and quantity. Our engineering team reviews each project to determine the optimal tolerance-cost balance.
What quality certifications apply to Tube rolling & longitudinal seam welding (for large diameters)?
All Tube rolling & longitudinal seam welding (for large diameters) operations are performed under ISO 9001:2015 — Quality Management System, AS9100D — Aerospace Quality Management, ASTM B265 — Titanium Strip, Sheet, and Plate Standard certified quality management systems. Full traceability documentation, material certifications (EN 10204 3.1), and inspection reports are provided with each shipment.
What is the typical lead time for Tube rolling & longitudinal seam welding (for large diameters) projects?
Lead times for Tube rolling & longitudinal seam welding (for large diameters) vary by complexity and quantity. Prototype quantities (1-10 units) can typically be completed in 3-7 business days. Production quantities require 15-25 business days. Rush orders are available for qualifying projects. Contact our sales team for a specific timeline.
Can you provide DFM feedback for my Tube rolling & longitudinal seam welding (for large diameters) design?
Yes. We provide free Design for Manufacturability (DFM) analysis for all new projects. Simply upload your CAD file (STEP, DXF, or DWG format) and our engineering team will review your design and provide optimization suggestions within 24 hours.
About Boze Titanium Manufacturing Center

One Metal. One Focus. Infinite Precision.

Founded in 2011 in Baoji's Titanium Valley, BOZE Metal is dedicated exclusively to titanium — from raw material to precision engineering. AS9100D, ISO 13485 & ISO 9001 certified with 500+ clients across Aerospace, Medical & Motorsport industries, we deliver end-to-end precision titanium CNC machining with full material traceability from source to component.

Boze CNC Ti is the dedicated titanium manufacturing center of Baoji Boze Metal Products Co., Ltd.

AS9100D ISO 13485 ISO 9001 500+ Clients 15+ Years OEM/ODM