BOZE CNC Ti | Additive Manufacturing

SLM 3D printing of flat-mount brake adapters

SLM 3D printing of flat-mount brake adapters capability for titanium components

Grade 1, Grade 2, Grade 5 (Ti-6Al-4V), Grade 7, Grade 9, Grade 23 Common Grades
Build: Ø300 × 400 mm; layer 20–60 µm Thickness Range
+0.05 mm (as-built) / +0.005 mm (post-machined) Cutting Tolerance
+0.05 mm (as-built) / +0.005 mm (post-machined) Tolerance
Ra 6–12 µm (as-built) / Ra 0.4 µm (post-processed) Surface Finish

What is SLM 3D printing of flat-mount brake adapters?

SLM 3D printing of flat-mount brake adapters capability for titanium components

Metal additive manufacturing capability for SLM 3D printing of flat-mount brake adapters, with powder traceability, parameter development, and post-processing integration.

Engineering Parameters & Capabilities

Selective Laser Melting (SLM/DMLS) builds titanium components layer-by-layer from metal powder using a fiber laser. Internal lattice structures, conformal cooling channels, and organic geometries are achievable that are unattainable with conventional manufacturing.

Parameter Specification
Technology Laser powder bed fusion (LPBF/SLM/DMLS)
Min Feature 0.2 mm wall / 0.05 mm layer height
Porosity < 0.5% as-built; < 0.01% after HIP
Properties ≥ 98% of wrought with proper heat treatment

Engineering Capabilities & Limits

Metal additive manufacturing capability for SLM 3D printing of flat-mount brake adapters, with powder traceability, parameter development, and post-processing integration.

Hole Types Supported

Conformal cooling channels Lattice structures (diamond, gyroid) Organic geometries

Heat Control Measures

Build chamber inerted with argon to < 1000 ppm O₂. Build plate preheated to 200°C to reduce thermal gradients between layers.

Flatness & Stress Relief

Stress relief annealing (540°C / 2 hr) before substrate removal. HIP for critical aerospace/medical components to eliminate internal porosity.

Tolerance

+0.05 mm (as-built) / +0.005 mm (post-machined)

Secondary Operations & Downstream Processing

Enhance your component with our integrated downstream services:

Support Removal

EDM or CNC machining is used to remove build supports from the substrate plate.

Hot Isostatic Pressing (HIP)

HIP at 920°C / 100 MPa to close internal porosity.

CNC Finish Machining

5-axis CNC machining of critical mating surfaces.

Deburring

Deburring for SLM 3D printing of flat-mount brake adapter components.

Dimensional Inspection

Dimensional inspection for SLM 3D printing of flat-mount brake adapter components.

Surface Treatment as Required

Surface treatment as required for SLM 3D printing of flat-mount brake adapter components.

Quality Assurance & Inspection

Inspection Items

  • SLM 3D printing of flat-mount brake adapters specific dimensional verification (CMM / vision)
  • Material grade verification (PMI / OES spectrometer)

Quality Standards & Certifications

  • ISO 9001:2015 — Quality Management System
  • AS9100D — Aerospace Quality Management
  • ASTM B265 — Titanium Strip, Sheet, and Plate Standard

Frequently Asked Questions

What titanium grades are suitable for SLM 3D printing of flat-mount brake adapters?
SLM 3D printing of flat-mount brake adapters can be performed on Grade 1, Grade 2, Grade 5 (Ti-6Al-4V), Grade 7, and other grades. The specific grade selection depends on the required mechanical properties, corrosion resistance, and end-use application requirements.
What tolerances can be achieved with SLM 3D printing of flat-mount brake adapters?
Typical achievable tolerances for SLM 3D printing of flat-mount brake adapters are +0.05 mm (as-built) / +0.005 mm (post-machined). Tighter tolerances may be possible depending on part geometry, material condition, and quantity. Our engineering team reviews each project to determine the optimal tolerance-cost balance.
What quality certifications apply to SLM 3D printing of flat-mount brake adapters?
All SLM 3D printing of flat-mount brake adapters operations are performed under ISO 9001:2015 — Quality Management System, AS9100D — Aerospace Quality Management, ASTM B265 — Titanium Strip, Sheet, and Plate Standard certified quality management systems. Full traceability documentation, material certifications (EN 10204 3.1), and inspection reports are provided with each shipment.
What is the typical lead time for SLM 3D printing of flat-mount brake adapters projects?
Lead times for SLM 3D printing of flat-mount brake adapters vary by complexity and quantity. Prototype quantities (1-10 units) can typically be completed in 3-7 business days. Production quantities require 15-25 business days. Rush orders are available for qualifying projects. Contact our sales team for a specific timeline.
Can you provide DFM feedback for my SLM 3D printing of flat-mount brake adapters design?
Yes. We provide free Design for Manufacturability (DFM) analysis for all new projects. Simply upload your CAD file (STEP, DXF, or DWG format) and our engineering team will review your design and provide optimization suggestions within 24 hours.

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About Boze Titanium Manufacturing Center

One Metal. One Focus. Infinite Precision.

Founded in 2011 in Baoji's Titanium Valley, BOZE Metal is dedicated exclusively to titanium — from raw material to precision engineering. AS9100D, ISO 13485 & ISO 9001 certified with 500+ clients across Aerospace, Medical & Motorsport industries, we deliver end-to-end precision titanium CNC machining with full material traceability from source to component.

Boze CNC Ti is the dedicated titanium manufacturing center of Baoji Boze Metal Products Co., Ltd.

AS9100D ISO 13485 ISO 9001 500+ Clients 15+ Years OEM/ODM
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