Energy
🔧 Valves / Fluid Control Components
Slender shaft, small diameter, high aspect ratio, precision conical/spherical sealing surface
What is Valves / Fluid Control Components?
🔧 Valves / Fluid Control Components represents a complete system of precision titanium components engineered for Energy applications. Slender shaft, small diameter, high aspect ratio, precision conical/spherical sealing surface The system integrates 2 distinct component types manufactured through 3 specialized processes.
Key manufacturing processes for this system include Closed-die forging net shape for pipe support geometry, CNC precision machining with Class 6g gauge, TIG welding all positions with Class 6g gauge, DPI dye penetrant inspect with Class 6g gauge, Closed-die forging net shape for valve component geometry, each selected and qualified to meet component-specific requirements.
Engineering & Design Principles
Material: Grade 5 (Ti-6Al-4V) offers high strength (yield>=830MPa) and good toughness with superior hydrogen embrittlement resistance vs CP-Ti. Use TC4 ELI for biocompatibility requirements.
Form: Slender shafts suitable for Swiss-type turning from bar stock, 60-70% material utilization, 50% cost reduction vs plate cutting + welding.
Standards & Material Specifications
Standards: Annealed (A), UT Class B, Ra<=0.4um, sealing surface Ra<=0.2um
Engineering Solution Blueprint
Valves / Fluid Control Components
Energy · Chemical · Hydrogen · Oil & Gas
1 Part Feature Analysis
Slender shaft, small diameter, high aspect ratio, precision conical/spherical sealing surface
- ⚠️ High-pressure sealing
- ⚠️ High-frequency switching impact
- ⚠️ Media corrosion
- ⚠️ Hydrogen embrittlement
- ⚠️ Micro-leakage
2 Material Selection Rationale
Grade 5 Ti-6Al-4V — General alpha-beta alloy, high strength
Grade 5 (Ti-6Al-4V) offers high strength (yield>=830MPa) and good toughness with superior hydrogen embrittlement resistance vs CP-Ti. Use TC4 ELI for biocompatibility requirements.
3 Form Selection Rationale
Round Bar / Rod — for turning, fasteners
Slender shafts suitable for Swiss-type turning from bar stock, 60-70% material utilization, 50% cost reduction vs plate cutting + welding.
4 Manufacturing Process & Services
Core Processes:
Toll Processing Services:
Process Pitfalls:
- ⚠️ Aspect ratio >10:1 causes tool deflection; use step machining or steady rest
- ⚠️ Taper sealing surface requires Ra<=0.2um; ultra-precision grinding needed
5 Procurement Specifications
Annealed (A), UT Class B, Ra<=0.4um, sealing surface Ra<=0.2um
Manufacturing Process Flow
Professional finishing operation for titanium components. CBN tool finishing is performed by certified technicians following approved procedures and s
5-axis CNC milling centers provide simultaneous multi-axis interpolation for complex titanium components. The ability to tilt the tool relative to the
Swiss-type automatic lathes use a sliding headstock and fixed guide bushing to machine slender titanium components. The guide bushing supports the bar
Components in This System
| Component | Material |
|---|---|
| Titanium Pipe U-Bolt | Grade 5 Ti-6Al-4V |
| Titanium Valve Strainer Basket | Grade 5 Ti-6Al-4V |
Frequently Asked Questions
What titanium grades are used in Valves / Fluid Control Components systems?
What manufacturing processes are used for Valves / Fluid Control Components?
What quality standards apply to Valves / Fluid Control Components components?
What industries use Valves / Fluid Control Components?
Can you provide DFM feedback for Valves / Fluid Control Components designs?
Engineering Trends
- ▸ Process: Swiss-type precision turning
- ▸ Process: CBN tool finishing
- ▸ Process: High-precision grinding
Related Manufacturing Capabilities
These specialized processes support Valves / Fluid Control Components component manufacturing.
One Metal. One Focus. Infinite Precision.
Founded in 2011 in Baoji's Titanium Valley, BOZE Metal is dedicated exclusively to titanium — from raw material to precision engineering. AS9100D, ISO 13485 & ISO 9001 certified with 500+ clients across Aerospace, Medical & Motorsport industries, we deliver end-to-end precision titanium CNC machining with full material traceability from source to component.
Boze CNC Ti is the dedicated titanium manufacturing center of Baoji Boze Metal Products Co., Ltd.