Titanium Hydraulic Brake Banjo Bolt is a lightweight hollowcore banjo bolt component engineered for Hollow-core banjo bolt for hydraulic brake hose. Forged and CNC machined from Grade 5 Ti-6Al-4V, it achieves 40-45% weight savings versus steel while maintaining the fatigue life required for demanding cycling applications. Threaded interfaces are designed to prevent galling in outdoor environments.
Titanium Hydraulic Brake Banjo Bolt
Titanium Hydraulic Brake Banjo Bolt
Hollow-core banjo bolt for hydraulic brake hose
| Technical Parameter | Specification Value |
|---|---|
| International Compliance | ASTM B348, ISO 9001 |
| Surface Finish & Max Temp | Bead blasted matte Ra 1.6-3.2um + passivation |
| NDT & Quality Control | Magnetic Particle Inspection (MPI) per ASTM E1444; Dimensional verification via CMM per ISO 10360 |
- • 100% Traceability: Mill Test Certificate (EN 10204 3.1) with heat analysis & mechanical testing.
- • NDT Verification: Magnetic Particle Inspection (MPI) per ASTM E1444; Dimensional verification via CMM per ISO 10360.
- • Compliance: REACH, RoHS 3 certified. FAI AS9102 available.
- • Process: CNC turning, heat treatment, surface grinding, passivation, dimensional check.
- • Thermal Stress Relief: Post-machining vacuum annealing (540-675°C under Argon) reduces distortion risk >70%.
- • Rolled Threads: Thread rolling (not cutting) increases fatigue limits by 30-50%.
Q: Does Titanium Hydraulic Brake Banjo Bolt require special assembly or anti-seize? ▼
Yes. Titanium-to-titanium threaded interfaces on Titanium Hydraulic Brake Banjo Bolt are susceptible to galling (cold welding) during assembly. Application of MoS₂ or copper-based anti-seize compound to all threaded contact surfaces is mandatory. Lubricated installation torque values are typically 15-20% lower than dry values. Thread engagement should not exceed 3× thread diameter.
Q: What is the typical lead time for Titanium Hydraulic Brake Banjo Bolt orders? ▼
Standard lead time for Titanium Hydraulic Brake Banjo Bolt is 15-25 business days depending on quantity and complexity. Rush orders (3-5 working days) are available for prototype evaluation. Sample evaluation (1-5 units) can be expedited to 5-7 business days. Volume pricing is available for production quantities above 100 units.
Q: What material certifications are provided with Titanium Hydraulic Brake Banjo Bolt? ▼
Each Titanium Hydraulic Brake Banjo Bolt shipment includes EN 10204 Type 3.1 mill test certificate with chemical analysis, mechanical properties, and heat identification. Dimensional inspection reports and Certificate of Conformance (CoC) are standard. First Article Inspection Reports (FAIR) per AS9102 are available on request for hollowcore banjo bolt.
§ Why Grade 5 Ti-6Al-4V for hollowcore banjo bolt
Function
A precision Brake Hydraulic Hardware component designed for . The selection of Grade 5 Ti-6Al-4V provides the optimal balance of strength-to-weight and environmental resistance required for this Cycling / Bicycle application.
Specifications
- SKU: TI-CYC-BRAK-BRAKEB
- Category: Brake Hydraulic Hardware
- Industry: Cycling / Bicycle
- Material: Grade 5 Ti-6Al-4V
- Process: CNC turning, heat treatment, surface grinding, passivation, dimensional check
- Weight: 40% mass reduction vs standard steel components with same load rating
§ Fatigue & Dimensional Inspection Protocol
Quality Management
Quality system compliant with ISO 9001:2015. Each Titanium Hydraulic Brake Banjo Bolt batch includes full material traceability, dimensional inspection results, and a Certificate of Conformity (CoC).
Inspection & NDT
Vision-based optical inspection for surface defects; helium leak testing for sealed interfaces; eddy current surface crack detection on high-stress areas
§ Lightweight Component Manufacturing Process
Titanium Hydraulic Brake Banjo Bolt is manufactured using cnc turning, heat treatment, surface grinding, passivation, dimensional check. Each operation is performed by certified machinists with real-time process monitoring and dimensional verification at critical stages. Heat code traceability is maintained throughout all production steps.
Commercial Logistics & Procurement Framework
Pricing and lead times for Titanium Hydraulic Brake Banjo Bolt are batch-dependent. Contact our supply chain team for volume-based tiered pricing.
Regulatory & Quality Assurance Ledger
Verifiable certifications for Titanium Hydraulic Brake Banjo Bolt
Material Test Certificate (MTC)
EN 10204 3.1
Environmental Compliance
REACH (EC No 1907/2006)
Restricted Substances
RoHS 3 Directive (2015/863/EU)
Quality Management System
AS9100D
Standard: ASTM B348
Standard: ISO 9001
ISO 9001
Systems Interconnectivity & Topology
Cross-functional integration matrix for Tier-1 supply chains and assembly orchestration.
- ▸ Mechanical Subsystem A
- ▸ Structural Carrier Assembly
Titanium Hydraulic Brake Banjo Bolt
Material: Grade 5 Ti-6Al-4V
SKU: TI-CYC-BRAK-BRAKEB
Industry: Cycling / Bicycle / System: Bicycle Braking System Components
- ▸ Mounting Bracket Kit
- ▸ Threaded Insert Set
- ▸ Torque Specification Tag
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Founded in 2011 in Baoji's Titanium Valley, BOZE Metal is dedicated exclusively to titanium — from raw material to precision engineering. AS9100D, ISO 13485 & ISO 9001 certified with 500+ clients across Aerospace, Medical & Motorsport industries, we deliver end-to-end precision titanium CNC machining with full material traceability from source to component.
Boze CNC Ti is the dedicated titanium manufacturing center of Baoji Boze Metal Products Co., Ltd.